
Introduction
Wahlers Forsttechnik, a leading supplier of forestry machinery in Germany, has enhanced its process efficiency by acquiring a KNUTH Plasma-Jet Compact. This acquisition allows them to cut all their steel parts in-house, significantly improving their workshop processes.
Company Background
Wahlers Forsttechnik is a family business with 110 employees and serves as the primary importer for Ponsse, a Finnish forestry machinery manufacturer. They deliver 40 harvesters and 40 forwarders annually across Germany, Austria, Switzerland, and the Netherlands.
Reasons for Choosing KNUTH
The decision to invest in the KNUTH Plasma-Jet was influenced by several factors: specialist consultation, an intuitive user interface, operator training, and excellent cutting results. The Plasma-Jet Compact H 1530 with Hypertherm cutting technology allows cutting of steel sheets up to 32 mm thick.
Technical Specifications
The Plasma-Jet Compact 1530 H features a cutting width of 1,500 mm, a cutting length of 3,000 mm, and a table height of 600 mm. It can be equipped with either a Hypertherm or Kjellberg plasma source.
Operational Efficiency
Previously, 60% of cutting tasks were outsourced, and the rest were manually cut, which was labor-intensive. The new system allows Wahlers to complete all cutting tasks in-house, saving time and money. The Plasma-Jet is used daily for cutting parts for various equipment, which are then welded together.
Training and Software
Six employees underwent a 2-day intensive training on plasma cutting. The Libellula Wizard PRO software provides a user-friendly interface, suggesting optimal parameter settings based on material type. Two employees were also trained in the Libellula.CAD 2D drawing program.
Quality and Maintenance
The Plasma-Jet delivers high-quality cuts, eliminating the need for rework. Wahlers has entered a Maintenance Agreement with KNUTH to ensure long-term productivity and added a multi-user license for network-wide programming.
Conclusion
The acquisition of the KNUTH Plasma-Jet Compact represents a significant improvement in Wahlers Forsttechnik's production capabilities, offering flexibility, efficiency, and superior cutting quality.
Plasma-Jet increases process-efficiency Wahlers Forsttechnik is one of Germany’s leading suppliers of forestry machinery. After their purchase of a KNUTH Plasma-Jet Compact, this supplier can now cut all their steel parts in-house. What convinced them to turn to KNUTH? • • • • Specialist consultation: Specialist consultants provide advice at the customer’s site Dialog-guided user interface: Cutting software and drawing program provide an intuitive user-friendly interface Operator training: Intensive 2-day introduction to plasma-cutting Excellent cutting results: effective, cost-efficient cutting processes without any need for rework Wahlers is a family business with 110 employees and primary importer for Ponsse, a worldwide leading forestry machinery manufacturer from Finland. Wahlers delivers annually 40 harvesters and 40 forwarders for harvesting and transporting tree trunks to customers in the forestry industry in Germany, Austria, Switzerland and in the Netherlands. “We retrofit every other forest machine with additional equipment, like cable winches, clambunks, grapples or stanchions”, explained Fabian Haarhaus, Master Mechanic at Wahlers. “Our customers appreciate that we are open to their wishes and 1 For more information, visit www.knuth-m
Open the catalog to page 1support them with custom configurations.” Since February 2020, the business cuts their own steel sheets in thicknesses up to 32 mm, allowing them to make their workshop processes much more efficient. This was made possible by their newly acquired KNUTH Plasma-Jet Compact H 1530 with Hypertherm cutting technology. The investment in a KNUTH Plasma-Jet Compact cutting system pays for itself. Now, Wahlers Forsttechnik saves time and money. Wahlers Forsttechnik uses the KNUTH Plasma-Jet Compact to produce components for land clearing equipment. The component is tested and then manufacturing details...
Open the catalog to page 2One finished part welded from a variety of cut parts that were produced with a KNUTH Plasma-Jet The KNUTH Plasma-Jet Compact 1530 with MaxPro 200 plasma source and vacuum exhaust system Cutting specialist advised at customer’s site “In the past, we assigned about 60% of our cutting tasks to a sub-contractor. The remaining 40% were cut and deburred manually, which was a labor-intensive process. With our outdated guillotine shears, it took one to two hours to finish one workpiece”, said Haarhaus. We had planned to change things for some time. After the construction of our new shop building was...
Open the catalog to page 3A leap forward in respect to quality: The left component has been cut with a manual plasma cutter prior to this purchase. The center part with precision cut edges was cut with the KNUTH Plasma-Jet. nozzle to use for what purpose”, explained Haarhaus. The Plasma-Jet also impressed in regards to its user-friendly interface. The Libellula Wizard PRO software allows the user to choose from a selection of standard shapes and merely adjust the measurements. Another plus: Based on the respective material, the software suggests parameter settings that will provide the best cutting results. Two employees...
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