KMT Company

KMT Company
1 / 36 PagesView full catalog

KMT Company

Product catalog summary
Introduction to Waterjet Cutting Technology
KMT Waterjet Systems has been a leader in waterjet cutting technology since the 1970s, offering a range of solutions from basic systems to advanced technology for multi-shift operations.
Waterjet Cutting Systems
These systems are versatile, suitable for one-dimensional, two-dimensional, and three-dimensional applications, tailored to specific cutting needs.
High Pressure Pumps
KMT provides high-pressure pumps, including the PRO series, capable of pressures up to 6,200 bar, ideal for cutting thick or hard materials.
The Intensifier
The intensifier is crucial for high-pressure systems, featuring a ceramic plunger and electronic shifting for reliability and easy maintenance.
Choosing the Right System
Factors like material type and cutting speed are important in system selection, with tools like the KMT Cut Calculator App available for guidance.
Curve-On-Curve Intensifier
This patented design improves the longevity and maintenance of the cylinder body/seal head connection.
Technical Data
Specifications for various pump models include motor rating, pressure range, and features like safety valves.
STREAMLINE PRO-III Series
This series offers 6,200 bar technology, providing higher cutting speeds and improved edge quality.
SUPRAlife Seal Design
An improved seal design enhances uptime and efficiency, integrated into a cartridge housing.
Patented Intensifier Technology
Features like a titanium discharge check valve contribute to a longer lifespan and better maintenance cycles.
ACTIVE AUTOLINE PRO and ACTIVE IDE PRO Cutting Heads
Designed for 6,200 bar operations, these heads offer precision positioning and easy maintenance.
HYPERTUBE PRO Focusing Tube
This tube allows for rotation to ensure uniform wear, extending service life by approximately 100%.
Abrasive Management System
Includes cutting heads and components for comprehensive abrasive feed solutions.
AQUALINE PRO Cutting Head
Offers high precision and durability for 6,200 bar applications.
PSC-PRO Installation Parts
Essential for reliable installation of high-pressure pipeline systems.
STREAMLINE SL-VI Series Pumps
High-pressure pumps with improved motor performance and safety features.
NEOLINE NL-I 40 and JETLINE JL-I 50
Economical solutions for occasional cutting needs with low operating costs.
TRILINE TL-I 30 Direct-Drive Pump
Offers high efficiency and cost-effectiveness for waterjet cutting applications.
Pump Network and Stroke Control
Ensures consistent pump sizing and load distribution for reliable production.
Tools and Accessories
Includes threading tools, cooling systems, and filtration systems to enhance equipment efficiency.
KMT Genuine Parts
Manufactured to exact standards, ensuring superior fit and durability.
Installation Parts for Waterjet Cutting
Reliable parts for high-pressure pipeline systems, ensuring safety and durability.
ABRALINE Abrasive Management System
Ensures constant abrasive flow, crucial for cutting brittle materials.
FEEDLINE Abrasive Metering System
Provides a constant metered abrasive supply, preventing clogs and reducing costs.
CLEANLINE Mobile Desludging System
Efficiently removes sand deposits, reducing manual cleaning and production stoppages.
BOOSTERLINE Cutting Water Supply System
Ensures a constant water supply to high-pressure pumps, prolonging wear part life.
KMT Customer Support Services
Offers 24/7 support, spare parts availability, and maintenance programs for optimal equipment performance.
See more

Catalog excerpts

KMT Company-2

KMT Waterjet Systems World's Fastest Waterjet In the early 1970s, the technology of cutting material with water came up. Right from the start, KMT Waterjet Systems has been deeply involved: In 1971, we developed the first waterjet cutting machine for commercial use. Since those early days, the waterjet cutting technology has taken big steps to become a valuable addition and alternative to conventional cutting methods. When it comes to advancing the technology, KMT Waterjet Systems has always played a big role, and thanks to our consistent and innovative product development, we have been among...

 Open the catalog to page 2
KMT Company-3

WATERJET CUTTING Cutting Systems 4,100 vs. 6,200 bar The Intensifier OVERVIEW HIGH PRESSURE PUMP Technical Data EQUIPMENT - 4,136 bar CE-labeled turnkey pumps STREAMLINE SL-VI 100 / 50 / 30 PLUS Skid mounted pumps for system integration STREAMLINE SL-VI 50 / 30 STRIPPED Other pumps JETLINE JL-I 50 21 Direct-Drive Pumps TRILINE TL-I 30 Cutting Heads AQUALINE I OPTIONS AND ACCESSORIES Pump Service KMT Customer Support

 Open the catalog to page 3
KMT Company-4

WATERJET CUTTING System Technology Cutting Systems One-, two-, or three-dimensional waterjet cutting and robot applications Due to the universal applicability of the waterjet cutting technology, it is used for a very wide range of cutting applications. Consequently, there is a big variety of available waterjet cutting systems: ■ 1D slitter systems for cutting web material 2D cutting tables for cutting sheet material 3D robot applications for complex three-dimensional outlines Further customized solutions One-dimensional cutting Two-dimensional cutting One-dimensional systems are mostly used for...

 Open the catalog to page 4
KMT Company-5

Robot applications for three-dimensional cutting Especially in the automotive and mechanical engineering industry, there are complex requirements which can only be realized by a system for threedimensional cutting. For these kinds of applications, the cutting head is installed on a robot arm and run along a three-dimensional workpiece for trimming the material or cutting holes. KMT – The Heart of Waterjet Cutting For over 40 years now, our heart has been beating for waterjet cutting. You can benefit from the experience and expertise: Just let us know about your personal cutting demands. Taking...

 Open the catalog to page 5
KMT Company-6

4,100 vs. 6,200 bar The ideal solution for every application With a comprehensive portfolio of high pressure pumps, KMT Waterjet Systems offers the ideal technology for every requirement – from occasional cutting needs to multi-shift operation. Basically, KMT distinguishes between the PRO series for working pressures of up to 6,200 bar and the pump models STREAMLINE SL-VI PLUS and STD, JETLINE JL-I and NEOLINE NL-I which operate in a maximum pressure range of 3,800 to approx. 4,100 bar. Unsurpassed productivity Choosing the right pressure system The advantages of the high operating pressure of...

 Open the catalog to page 6
KMT Company-7

Step 1 – Determine the approximate Cutting Speed Rates required. By knowing the speed rate and estimating the orifice size range, a decision can be made on the number of cutting heads required. Possible Cutting Speed* Cutting Speed [mm/min] Pressure [bar] Ø Water Orifice / Focusing Tube [mm] Abrasive Flow [g/min] Stainless Steel Black Granite * Surface Quality: medium – smooth The values in the table are only approximate values as the actual cutting speed may be influenced by further variables (water quality, orifice wear, etc.). Step 2 – Determine the size of the machine, based on the orifice...

 Open the catalog to page 7
KMT Company-8

KMT – High Pressure Technology The Intensifier The best possible reliability as well as simple and quick maintenance are the key features in the development of all KMT high pressure pumps. The simple modular design enables the replacement of every single wear part. This design principle ensures that each component can be used to its maximum lifetime. Built-in safeguards Weep hole indicators High-tech software and built-in sensors provide protection and immediate access to information. More control and information is available faster. Weep holes reveal the condition of internal seals to protect...

 Open the catalog to page 8
KMT Company-9

Hard Seal End Cap Design „HSEC“ The innovative end cap design provides a metalto-metal seal which eliminates rubber seals thus reducing consumables and saving operating costs while simultaneously increasing the uptime of your cutting system. The HSEC Design is used in all pumps of the STREAMLINE series. It further includes a larger version (intensification ratio 23:1) for high pressure pumps with 100 HP and more as well as a smaller version (intensification ratio 20:1) for 50 HP pumps. The sophisticated design of the end cap enables the more than 4,000 bar (6,000 bar) to be restrained by a torque...

 Open the catalog to page 9
KMT Company-10

Description Unit Motor Rating kW/hp Pressure Range bar Max. Flow Rate at max. Pressure l/min Length mm Width mm Height mm Weight kg Cutting Water Circuit Intensifer Design Intensifier System Intensification Ratio Attenuator Volume l Cutting Water Inlet Pressure bar Min. Cutting Water Inlet Flow l/min Low Pressure Filter mm abs. Dual Single Single Single Controls & Electric_ Control System User Control Display No. of Display Languages Motor Start Nom. Current at 400V/50Hz A Fuse Size at 400/50Hz A Pneumatic, Hydraulics & Cooling Circuit*_ Hydraulic...

 Open the catalog to page 10
KMT Company-11

SL-VI 50 PLUS SL-VI 50 STD SL-VI 30 PLUSSL-VI 50 & 30 also available as STRIPPED version (values in parentheses) 37 / 50 500 - 4,136 4.1 1,689 1,114 1,477 1,324 (1,201) Single Single Single Single Single Single Eaton Smartwire** 5.7" Color Touchscreen 11' 11' Softstarter Softstarter Eaton Smartwire** Siemens Eaton Moeller Si Softstarter Y / D Starter Y / D Starter For the necessary fuse size please adhere to your local requirements Sensor Sensor Sensor Switch Switch Sensor CE mark (Declaration of incorporation) CE mark (Declar. of incorp.) - Declar....

 Open the catalog to page 11
KMT Company-12

STREAMLINE PRO-III With its PRO high-pressure range, KMT Waterjet Systems sets new standards in the field of waterjet cutting. PRO stands for waterjet cutting technology with operating pressures of up to 6,200 bar, and the range of products includes all necessary components and accessories - from high-pressure generation units to orifices that guide the cutting jet with great precision onto the material. ■ STREAMLINE PRO ultra high-pressure pumps ACTIVE AUTOLINE PRO abrasive cutting head ACTIVE IDE PRO abrasive cutting head AQUALINE PRO pure water cutting head AMS PRO abrasive management system...

 Open the catalog to page 12
*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.