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Special lubricants for wind turbines

Special lubricants for wind turbines
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Special lubricants for wind turbines

Product catalog summary
Introduction
Klüber Lubrication offers specialized lubricants for wind turbines, focusing on high performance and reliability. The document outlines the benefits of using Klüber products, including optimized processes, higher productivity, and compliance with quality standards.

Quality Assurance
Klüber maintains over 110 test rigs to ensure product quality. Consistent quality is assured across global production plants, providing a reliable basis for lubricant selection.

Comprehensive Services
Klüber offers consulting, technical support, lubrication chart development, automatic lube point monitoring, used lubricant analysis, facility audits, and tailored training.

Experience and Partnerships
With a history of collaboration with OEMs and operators since 1929, Klüber is a recommended supplier across industries. The product range includes oils, greases, pastes, waxes, and bonded coatings.

Lubricants for Enclosed Gears
Main gearbox and gear motors require high scuffing and micro-pitting resistance. Klübersynth GEM 4-320 N and Klübersynth GH 6-320 are recommended for their long oil life and high performance under various temperatures and loads.

Lubricants for Bearings
Klüberplex BEM 41-141 is suitable for main, generator, blade pitch, and yaw bearings, offering extended bearing life and reduced downtime. Klüberplex BEM 41-132 is recommended for initial lubrication of generator bearings.

Lubricants for Slew Ring Drives and Slip Rings
Klüberplex AG 11-461 and 462 are designed for slew ring drives, providing good adhesion and corrosion protection. Klüberalfa YM 3-30 Spray is recommended for slip rings to enhance contact life and equipment availability.

Conclusion
Klüber Lubrication emphasizes innovative tribological solutions, offering high-performance lubricants backed by extensive experience and global support.
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Catalog excerpts

Special lubricants for wind turbines-1

Detailed information Product selection Special lubricants for wind turbines your global specialist

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Special lubricants for wind turbines-2

B164001002 / PDF edition 06.11, pages 4 / 5 changed compared to print edition 04.11 Klüber special lubricants – always a good choice 3 Lubricants for enclosed gears 4 Lubricants for bearings 6 Lubricants for slew ring drives and slip rings 8 2

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Quality put to the test –– Klüber has more than 110 test rigs, which include standardised equipment as well as tools Klüber has developed to regularly test the quality of its products. –– Test results prove the high quality level and provide you with a solid basis for selecting the right lubricant. –– You can obtain Klüber products of consistent quality made at our production plants worldwide. All-around service –– Comprehensive consulting and technical support –– Development of plant lubrication charts –– Automatic lube point monitoring by means of Klüber Maintenance Software (KMS) –– Analysis...

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Component Requirements Main gearbox –– High scuffing resistance and excellent micro-pitting resistance required –– Compatibility with paints and elastomers required –– Gear operation depends also on reliability of the rolling bearings. Requirements of rolling bearing manufacturers must therefore also be met Gear motors –– High scuffing resistance and excellent micro-pitting resistance required –– Compatibility with paints and elastomers required –– Gear operation depends also on reliability of the rolling bearings. Requirements of rolling bearing manufacturers must therefore also be met Lubricants...

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Lubricant Comment Benefits Klübersynth GEM 4-320 N –– Synthetic high-performance gear oil for particularly low and elevated temperatures and high loads –– Oil life approx. 3 x longer than that of mineral oil based lubricants –– High FZG scuffing resistance > 14 offers protection at normal and elevated loads –– High micro-pitting resistance, both at 90 and 60 °C, protects against premature fatigue failure –– Good wear protection prevents premature rolling bearing failure –– Dynamic seal compatibility tests with NBR and FKM document protection against oil-induced leakage –– No clogging of filters...

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Component Requirements Main bearing –– Low speeds –– Occasional oscillating motion –– High loads –– Vibration Generator bearing –– High and low speeds –– Occasional oscillating motion –– High temperatures –– High loads –– Vibration Blade pitch bearing –– Oscillating motion –– Low temperatures –– High loads –– Vibration Yaw bearing –– Oscillating motion –– High loads –– Vibration Lubricants for bearings 6

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Lubricant Comment Benefits Klüberplex BEM 41-141 The ADDED value The special grease Klüberplex BEM 41-141 fulfills and exceeds all the requirements of the bearing and wind turbine manufacturers as well as the aftermarket operators. The wide service temperature range, good pumpability and metering in centralised lubricating systems plus the good grease distribution and oil release ensure trouble-free operation of wind turbine bearing systems. The good wear protection properties, even under vibration conditions, lead to extended bearing life. –– Less downtimes, more production time –– Reduction...

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Component Requirements Slew ring drives (yaw and pitch control) –– Low motion amplitude –– High load –– Vertical tooth flanks –– Tendency towards corrosion Component Requirements Slip rings –– Wear and corrosion increase transition resistance Lubricants for slew ring drives and slip rings 8

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Lubricant Benefits Klüberplex AG 11-461 and 462 –– The product offers good adhesion and does not drop from the tooth flanks, even in the vertical orientation (unlike other lubricants). This reduces lubricant consumption, disposal and nacelle cleaning costs –– Light colour prevents staining of the nacelle and tower –– Good pumpability and metering in centralised lubricating systems, hence trouble-free turbine operation and availability –– Anti-corrosive effect provided during non-operation as well as in offshore applications where the nacelle is exposed to salty, humid air –– Klüberplex AG 11-461/462...

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Publisher and Copyright: Klüber Lubrication München KG Reprints, total or in part, are permitted only prior consultation with Klüber Lubrication München KG and if source is indicated and voucher copy is forwarded. The data in this document is based on our general experience and knowledge at the time of publication and is intended to give information of possible applications to a reader with technical experience. It constitutes neither an assurance of product properties nor does it release the user from the obligation of performing preliminary field tests with the product selected for a specific...

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www.klueber.com Klüber Lubrication – your global specialist Innovative tribological solutions are our passion. Through personal contact and consultation, we help our customers to be successful worldwide, in all industries and markets. With our ambitious technical concepts and experienced, competent staff we have been fulfilling increasingly demanding requirements by manufacturing efficient high-performance lubricants for more than 80 years.

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