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Special lubricants for cutting machine tools

Special lubricants for cutting machine tools
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Special lubricants for cutting machine tools

Product catalog summary
Overview of Klüber Speciality Lubricants
Klüber offers a variety of speciality lubricants for cutting machine tools, including greases, oils, pastes, and anticorrosion fluids. These products are highlighted for their high quality and reliability.
Quality Assurance
Klüber maintains product quality through extensive testing with over 110 test rigs and consistent production standards globally. They offer consulting, technical support, and training to optimize lubrication processes.
Environmental Considerations
Klüber's lubricants are environmentally friendly, reducing resource consumption and CO2 emissions, and are designed for safety and energy efficiency.
Product Specifications
Specifications include greases for spindle bearings, corrosion protection ratings, and viscosity grades. Benefits include long component life, water and aging resistance, and suitability for high-speed applications.
Application Recommendations
Klüber lubricants are recommended for spindles with specific products for medium to very high-speed applications, with guidance on selecting lubricants based on speed factors and conditions.
Conclusion
Klüber's lubricants enhance machine tool performance and longevity, supported by extensive testing and services for industrial applications.
Environmental Assessment
The European Chemicals Agency evaluated Klüber's barium complex soap, finding it safe and not requiring further REACH registration.
Lubrication Specifications
  • Spindle Bearings: Specifications include synthetic hydrocarbon oil with varying viscosities, offering high corrosion protection and low costs.
  • Clamping Devices: Uses mineral oil with barium complex soap, providing low costs and good wear and corrosion protection.
  • Gear Lubrication: Uses various oils and thickeners, offering long life and resistance to water and aging.
Product Benefits
Benefits include high corrosion protection, low costs, environmental compatibility, and process stability.
Testing and Performance
Performance metrics are provided, with tests up to a speed factor of 3,500,000 for oil-injection cooling.
Specifications
Details on base oils, thickeners, viscosity grades, and corrosion protection properties are provided.
Procedures and Applications
Greases are categorized by application, with specific products recommended for different conditions.
Benefits and Recommendations
Products offer high corrosion protection and compatibility with automatic systems, with recommendations for specific applications.
Environmental and Safety Standards
Barium complex soaps are confirmed safe and REACH-registered.
Norms and Standards
References DIN standards for viscosity and corrosion protection, and confirms safety of barium complex soap.
Product Benefits
Products offer smooth operation, long life, and suitability for high loads.
Recommendations
Consult Klüber's Technical Consulting Staff for specific applications and perform preliminary tests. Products are continually improved, and data may change.
Publisher Information
Published by Klüber Lubrication München KG, emphasizing innovative solutions and high-performance lubricants.
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Catalog excerpts

Special lubricants for cutting machine tools-2

Klber speciality lubricants - always a good choice 3 Greases for the lubrication of spindle bearings 4 Oils for the lubrication of spindle bearings 6 Paste for the lubrication of clamping devices 8 Greases for the lubrication of gears in drilling and milling heads 10 Anticorrosion fluid for gears in drilling and milling heads 12 Greases for the lubrication of drive and guide systems 14 B064001002 / Edition 08.08, replaces 11.07-2 © ©ictore S.2: FORKARDT DEUTSCHLAND GmbH 2

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Special lubricants for cutting machine tools-3

Klber spcial lubricants - always a good choice Quality put to the test 驕 Klber has more than 110 test rigs, which include standardised equipment as well as tools Klber has developed to regularly test the quality of its products. 鹕 Test results prove the high quality level and provide you with a solid basis for selecting the right lubricant. You can obtain Klչber products of consistent quality made at our production plants worldwide. All-around service Comprehensive consulting and technical support Օ Development of plant lubrication charts Automatic lube point monitoring by means of Klչber...

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Special lubricants for cutting machine tools-4

Greases for the lubrication of spindle bearings Application/ requirement Speed factor 1) n x d m [min'1mm], approx. Base oil Thickener Corrosion protection (EMCOR test) DIN 51802 Apparent dynamic viscosity, Klber viscosity grade 2) Worked penetration DIN ISO 2137 [0.1 mm] Base oil viscosity DIN 51562 [mm2/s] at 40°C, approx. Bearings in indirectly driven spindles Spindle bearings with medium speeds 600 000 Synthetic hydrocarbon oil Barium complex soap 3) s 1 M/S 265 to 295 100 Spindle bearings with high speeds 1 000 000 Ester oil / synthetic hydrocarbon oil / mineral oil Barium complex soap 3)...

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Special lubricants for cutting machine tools-5

Base oil viscosity DIN 51562 [mm2/s] at 100°C, appro x. Product Artic le number Benefits 14.5 ISOFLEX TOPAS NB 152 004145 Long component life due to high load-carrying capacity and corrosion protection Օ Long-term or for-life lubrication due to good resistance to water, cooling lubricants and aging 4.5 ISOFLEX NBU 15 004026 Longer component life due to high load-carrying capacity and corrosion protectio n. Օ For long-term or fot-life lubrication due to good resistance to water and cooling lubricants as well as good resistance to aging Tried and tested for many yearn, cspecially in angular...

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Special lubricants for cutting machine tools-6

Oils for the lubrication of spindle bearings Application / Speed factor 11 Base oil Copper Viscosity Viscosity Demulsifying requirement n x d [min'<mm] corrosion DIN 51562 DIN 51562 ability DIN EN ISO [mm2/s] [mm2/s] DIN 51599 2160, at 40°C, at 100°C, (ASTM D-1401) 24h/100°C approx. approx. 54°C, 30 min. [ml] Spindle bearings Synthetic no data available hydrocarbon oil 1 - 100 32 6.0 no data available no data available 1 - 100 46 8.0 no data available > 2 500 000 1 - 100 68 10.5 no data available Spindle bearings Synthetic no data available hydrocarbon oil 1 - 100 15 3.5 40/37/3 no data available...

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Special lubricants for cutting machine tools-7

Product Article number Benefits CONSTANT OY32 K OY46 K OY68 K 028101 028102 028103 High corrosion protection capacity for long component life Օ Good load-carrying capacity ensures smooth running Uong component life due to lower steady-state temperature of bearing Օ Low lubriuant costs due to good resistance to oxidation and aging Low change in viscosity with alternating tempթratures increases efficiency Klber Summ it HySyn FG 15 HySyn FG 32 HySyn FG 46 HySyn FG 68 050039 050013 050014 050015 Lower risk potential for machine operators rusulting out of incidental, technically unavoidable con-tact...

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Special lubricants for cutting machine tools-8

Paste for the lubrication of clamping devices Application / requirement Clamping force loss1) [%] Base oil Thickener Solid lubri-cant Four-ball wear test, welding load DIN 51350 pt. 04 [N] Corrosion protection (EMCOR test) DIN 51802 Apparent dynamic viscosity, Klber viscosity grade 2) Lubrication of clamping devices < 15 Mineral oil Barium complex soap 3) inorganic > 4 000 s 1 M/S Worked penetration DIN ISO 2137 [0.1 mm] 250 to 270 1) Clamping force block KSP 160, 6 bar, max. path feed rate 0.52 m/min. Quasi-stationary operation achieved at: -initial lubrication after approx. 500 clamping cycles...

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Special lubricants for cutting machine tools-9

Base oil viscosity DIN 51562 [mm!/s] at 40°C, appro x. Base oil viscosity DIN 51562 [mm2/s] at 10)O°C, appro x. Product Artic le number Benefits 46 7 ALTEMP Q MB 50 005011 Low lubricant costs for initial and relubrication due to long service life of water- and media-resistant produ ct Օ Good wear and corrosion protestion help to reduce assembly forces and screw torques and prevent tribo- and fretting corrosion High prcssu re aSsorption capacity enables constant clamping forces an d consequently ensures properly fixed tools or workpiece in machine tool chucks 9

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Special lubricants for cutting machine tools-10

Greases for the lubrication of gears in drilling and milling heads Application / requirement Load-dependent max. circum-ferential speed in intermittent operation [m/s] Base oil Thickener Corrosion protection (EMCOR test) DIN 51802 Apparent dynamic viscosity, Kliiber viscosity grade 1) Worked penetraͭtion DIN ISO 2137 [0.1 mm] Base oil viscosity DIN 51562 [mm2/s] at 40°C, approx. Base oil viscosity DIN 51562 [mm2/s] at 100°C, approx. Grease lubrication of gears in drilling and milling heads < 4 Synthetic hydrocarbon oil / mineral oil Special calcium soap / polyurea s 1 EL/L 355 to 385 130 16 Grease...

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Special lubricants for cutting machine tools-11

Product Article number Benefits Notes Klbersynth G 34-130 020501 High protection against corrosion - especially tribocorrosion - long component life 镕 Good rsistance to water and aging, long-term lubrication Low consistency allows application by means of automatic metering Systems Particularly for "fluid lubrication" Kl镹bersynth GE 46-1200 027035 Longer component life due to good load-carrying capacity and wear protection (FZG > 12) Օ Low consistency allows application by means of automatic metering Systems Particularly for "fluid lubrication" or for spiran bevel (palloid) gears ISOFLEX NBU...

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Special lubricants for cutting machine tools-12

Anticorrosion fluid for gears in drilling and milling heads Application / requirement Corrosion protection properties of oils DIN ISO 7120, steel 24h/60°C Base oil Thickener Conservation and / or corrosion no rust Synthetic hydrocarbon oil / Lithium soap protection of gears in milling heads as mineral oil well as other metal surfaces 12

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