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Paper industry - Solutions for diversified production processes

Paper industry - Solutions for diversified production processes
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Paper industry - Solutions for diversified production processes

Product catalog summary
Overview
The document provides a comprehensive analysis of specialty lubricants designed for the pulp and paper industry, focusing on their role in enhancing efficiency, productivity, and reliability in production processes. It stresses the importance of selecting appropriate lubricants to meet the diverse and demanding conditions of modern manufacturing.

Key Sections
  • Wood Processing and Mechanical Pulp Production: Discusses the mechanical strains on machinery, requiring lubricants with high pressure absorption to prevent wear. Recommends products like Klüberfluid and Klüberlub series for components such as debarking drums and conveyor belts.
  • Chemical Pulp Production and Recovery: Focuses on high temperatures and aggressive chemicals in chemical pulping. Suggests lubricants like STABURAGS and Klübersynth series for equipment like pulp washers and rotary lime kilns.
  • Paper Recycling and Pulp Transport: Highlights challenges of moisture, contamination, and temperature variations. Uses lubricants such as STRUCTOVIS and Klüberfluid series for machinery like drum pulpers and conveyor belts.
  • Paper, Cardboard, and Pulp Machinery: Discusses lubrication needs for wet and dry sections of paper machines, emphasizing pumpability and resistance to moisture and high temperatures. Recommends products like Klüberplex and Klübersynth series.
  • General Applications: Provides solutions for components like valves, electric motors, and hydraulic systems, using products such as UNISILKON and Klüberfood series.
  • Details on Selected Lubricants: Lists advantages of specific lubricants, including resistance to high temperatures, pressure absorption capacity, and environmental benefits like biodegradability.

Conclusion
The document underscores the critical role of specialty lubricants in optimizing machinery performance and longevity in the pulp and paper industry. It highlights Klüber Lubrication's commitment to providing tailored solutions for different production processes, ensuring operational reliability and cost-effectiveness.
Introduction
Klüber Lubrication offers advanced lubrication solutions, including high-performance oils and greases, and intelligent packages for automatic lubrication systems, designed to enhance machine efficiency and reliability across various industries.

Automatic Lubrication Systems
Klüber provides a range of automatic lubrication systems that ensure continuous, precise lubrication, reducing maintenance needs and enhancing safety. These systems can decrease costs by up to 25% and reduce accident risks by up to 90%. They are available in various configurations for different requirements, including high-temperature and high-pressure applications.

Benefits of Klübermatic Systems
  • Profitability: Continuous lubrication reduces production losses and energy costs.
  • Safety: Longer intervals between maintenance reduce exposure to danger zones.
  • Reliability: Ensures consistent lubrication, preventing up to 55% of rolling bearing failures.

Technological Solutions
Klübermatic systems offer flexible lubrication increments, a range of specialty lubricants, and both self-contained and machine-controlled options, suitable for applications with wide temperature fluctuations.

KlüberEfficiencySupport Services
Klüber provides consulting services to improve energy efficiency and maintenance processes, including energy measurements, lubrication management support, and diagnostic analyses to enhance machine operation and production output.

Conclusion
Klüber Lubrication combines innovative tribological solutions with expert consultation to meet the demanding requirements of modern industries. Their products and services are continually improved to provide optimal solutions for reducing energy costs and increasing machinery productivity.
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Catalog excerpts

Paper industry - Solutions for diversified production processes-1

your global specialist Industrial sector Solutions for diversified production processes. Speciality lubricants for the pulp and paper industry

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Paper industry - Solutions for diversified production processes-2

Lubrication solutions for the next generation Speciality lubricants for the cement industry: of the paper industry Increased efficiency, productivity and reliability Lubrication solutions for the next generation of the paper industry Wood processing and mechanical pulp production Chemical pulp production and recovery of chemicals Paper recycling and pulp transport Paper, cardboard and pulp machinery General applications Details on selected lubricants The right lubricant at the right place at the right time KlüberEfficiencySupport Services The pulp and paper industry is reinventing itself: many...

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Wood processing and mechanical pulp production Wood processing places considerable mechanical strain on machines and lubricants: as logs are cut to progressively smaller pieces, high loads and strong vibration have to be dealt with. Lubricants made by Klüber Lubrication can weather these tough conditions thanks to their special characteristics, such as their high pressure absorption capacity which prevents premature wear. DEBARKING DRUM DEBARKING DRUM Open gear drive, riding rings and support rollers Klüberfluid series GRAFLOSCON series Klübersustain LG 39 series BARK PRESS BARK PRESS Bearings...

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Operating conditions in these processes are marked by very high temperatures, aggressive chemicals and high loads. In chemical pulping processes, chemicals are added to the wood chips at high temperature to extract the fibres. The resulting pulp is washed and sometimes bleached in several stages. This involves severe media effects combined with high loads. Extremely high temperatures are encountered in the rotary kiln. These conditions require maximum performance of the lubricants selected. SODA HOUSE Induced draft fan Thrust ball bearings Klubertemp GR AR 555 Plain bearings WOLFRAKOTE TOP PASTE...

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Severe moisture effects, high loads, all kinds of contamination from the recovered paper and varying temperatures are the particular requirements speciality lubricants have to face in this process. Alongside pulpers and conveyors, machines for transporting and suspending pulp are classical examples of high-performance lubricant applications. STEEL PLATE CONVEYOR BELT STEEL PLATE CONVEYOR BELT Roller chains STRUCTOVIS GHD DRUM PULPER Open gear drive, riding rings and support rollers Bearings Kluberfluid series GRAFLOSCON series Klubersustain LG 39 series Kluberlub BE 41-542 PULPER WITH SIDE AGITATOR...

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Paper, cardboard and pulp machinery No matter what paper or cardboard quality you are producing: both sheeting and finishing are always performed by a paper machine. Lubricants have to face tough requirements in both the wet and the dry section. The factors to be considered when selecting lubricants include a heavy impact from moisture and other media, high loads, varying speeds and high temperatures in the dry section. Pumpability in centralised lubricating systems and single-point application by means of grease guns are also important factors. WET END (WIRE AND PRESS) Grease lubricated bearings...

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Application Component Product solution Valves and fittings Seal UNISILKON L 250 L Universal shafts Ball bearings and needle bearings STABURAGS NBU 30 Kluberplex BEM 41-132 Electric motors Ball bearings and cylindrical roller bearings PETAMO GHY 133 N Kluberplex BEM 41-132 Air circulation fans Ball bearings Kluberplex BEM 41-132 Hot air fans Ball bearings Klubersynth HB 74-401 Klubertherm HB 88-182 Kluberquiet BQH 72-102 Adjusting spindles Vertical roll adjustment GRAFLOSCON C-SG 0 ULTRA Chains Ambient temperature STRUCTOVIS HD series Kluberbio CA 2-100 High temperature HOTEMP 2000 Spray Application...

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Details on selected lubricants(products in alphabetical order) Lubricant Advantages ALTEMP Q NB 50 Excellent lubricating paste for surfaces exposed to high tribological stress. BARRIERTA KM 192 Resistant to high speeds. Friction values are largely independent of temperatures. GRAFLOSCON series Excellent adhesion and back flow behaviour. Machine components stay clean. HOTEMP 2000 Spray Resistant to high temperatures. Good adhesion, long-term lubricating effect. ISOFLEX TOPAS NCA 52 Reduces sliding wear. Bearing life is considerably longer. Kluber Summit DSL series Increased functional reliability...

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Paper industry - Solutions for diversified production processes-9

The right lubricant at the right place at the right time KluberEfficiencySupportServices by Kluber Lubrication - your success from one tool box Lubrication with Klubermatic can reduce costs by up to 25 % KluberCollege - Increasing people efficiency Systems for automatic lubrication We at Kluber Lubrication understand ourselves as a solution provider. We not only supply high-performance oils and greases, but also “intelligent packages” for automatic lubrication of your machines and components. Selected lubricants covering a wide range of typical applications are available in automatic lubricant...

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Paper industry - Solutions for diversified production processes-10

Publisher and Copyright: Klüber Lubrication München SE & Co. KG Reprints, total or in part, are permitted only prior consultation with Klüber Lubrication München SE & Co. KG and if source is indicated and voucher copy is forwarded. The data in this document is based on our general experience and knowledge at the time of publication and is intended to give information of possible applications to a reader with technical experience. It constitutes neither an assurance of product properties nor does it release the user from the obligation of performing preliminary field tests with the product selected...

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www.klueber.com Klüber Lubrication – your global specialist Innovative tribological solutions are our passion. Through personal contact and consultation, we help our customers to be successful worldwide, in all industries and markets. With our ambitious technical concepts and experienced, competent staff we have been fulfilling increasingly demanding requirements by manufacturing efficient high-performance lubricants for more than 80 years.

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.