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Klübermatic lubricant dispensers

Klübermatic lubricant dispensers
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Klübermatic lubricant dispensers

Product catalog summary
Overview
Klübermatic lubricant dispensers are designed to provide effective lubrication by ensuring the right lubricant is applied at the right time and place. This document details the benefits, specifications, and applications of various Klübermatic products, highlighting their role in reducing maintenance costs and improving equipment reliability across multiple industries.
Product Range
The Klübermatic product line includes FLEX, NOVA, STAR VARIO, STAR CONTROL, PRO MP-6, and PRO C MP-6. Each model is tailored for specific applications and environments, suitable for single-point lubrication with various lubricants to meet industry needs.
Specifications and Features
  • Klübermatic FLEX: Compact and flexible, suitable for temperatures between -20°C and +60°C, with adjustable lubrication intervals and IP 68 protection against water and dust.
  • Klübermatic NOVA: Offers temperature-independent electrochemical lubrication with a reusable control unit, operating within -20°C to +60°C, and certified for explosive environments (IP 65).
  • Klübermatic STAR VARIO: Provides precise, fully automatic lubrication with an electromechanical drive, supporting remote installation and protected against dust and splash water (IP 65).
Applications
Klübermatic dispensers are utilized in industries such as food processing, steel, base materials, and pharmaceuticals, helping to meet safety and hygiene standards, reduce wear and costs, and enhance machine reliability.
Benefits
  • Safety: Reduces maintenance frequency and workplace risks, decreasing accident rates by up to 90%.
  • Profitability: Minimizes production downtime and energy costs, reducing overall costs by up to 25%.
  • Reliability: Ensures consistent lubrication, preventing up to 55% of rolling bearing failures.
Klübermatic STAR CONTROL
This system provides accurate, temperature-independent lubrication powered directly from the connected machine, with integration capabilities for PLC control and monitoring. It is suitable for bearings, gears, and chains, featuring a constant pressure build-up of up to 6 bar and protection against dust and splash water.
Klübermatic PRO MP-6 and PRO LINE
Battery-powered multi-point lubrication systems servicing up to six points, with flexible settings for dispensing time and lubricant volume, and a pressure build-up of up to 25 bar. Suitable for bearings, gears, and linear guides, used in industries like automotive and steel.
Klübermatic PRO C MP-6 and PRO C LINE
Powered directly from the machine, these systems can be linked to the PLC for control, designed for precise lubrication of linear guides and bearings, with high-pressure build-up for remote assembly, dispensing lubricant for up to two years.
Technical Specifications
All systems feature transparent plastic housing, reusable drives, and IP 65 protection. They operate within a temperature range of -20 to +60 °C and support assembly with tubing up to 5 meters.
Lubricants
The document lists various lubricants compatible with Klübermatic dispensers, detailing their temperature ranges, NLGI class, and suitable applications. It emphasizes selecting the right lubricant for specific applications and offers consultation services for personalized recommendations.
Accessories
A range of accessories is available, including adapters, valves, and mounting components, to facilitate installation and operation.
Conclusion
Klübermatic lubrication systems offer a systematic approach to optimized lubrication, enhancing machine performance and safety. The document encourages consultation with Klüber specialists for tailored solutions and highlights ongoing product improvements.
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Catalog excerpts

Klübermatic lubricant dispensers-1

your global specialist Detailed information We have a system for effective lubrication. Klübermatic lubricant dispensers

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Klübermatic lubricant dispensers-2

The right lubricant at the right point at the right time The right lubricant at the right point at the right time Correct lubrication is what matters Automatic lubrication with Klübermatic – your benefits at a glance The right solution for every application In technical equipment, any contact between materials like metal or plastic causes friction and tends to induce wear. Lubricants that are tailor-made for individual components prevent bearings, gears or chains from wear damage or even failure. Klübermatic FLEX Klübermatic NOVA Klübermatic STAR VARIO Klübermatic STAR CONTROL Klübermatic product...

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Klübermatic lubricant dispensers-3

Automatic lubrication with Klübermatic – your benefits at a glance The right solution for every application Food-processing industry With uninterrupted production processes and reliable maintenance intervals, production downtime is reduced to a minimum. Continuous, maintenance-free long-term lubrication and a constantly high lubricant quality ensure high machine availability. The permanent supply of fresh lubricant to the friction point keeps friction low and thus helps to reduce energy costs considerably. Longer maintenance intervals means that the frequency of maintenance works and staff having...

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Klübermatic lubricant dispensers-4

Klübermatic FLEX The compact and flexible lubrication unit Flexible – for use in demanding applications Your benefit Complete system with regulation of dispensing intervals – No assembly necessary, as the system is provided as a complete unit – Rotary switch for activation without tools Lubrication interval can be set between 1 and 12 months and switched on and off as required – Longer service life of installations and machine elements, as the dispensing time is adjusted to the requirements of the lube point – High availability of installation due to reliable Service temperature range from −20...

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Klübermatic lubricant dispensers-5

Klübermatic NOVA Temperature-independent electrochemical lubrication system For applications subject to strong temperature fluctuations Klübermatic NOVA can be used for all applications between −20 °C and +60 °C. On the Klübermatic NOVA control unit, a discharge period from 1 to 12 months can be set by pushbutton. The control unit will then calculate the amount of gas required for constant and reliable lubricant release over that time, taking into account the ambient temperature. Klübermatic NOVA consists of a reusable control unit, an LC unit (LC = lubricant canister) with integrated oil retention...

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Klübermatic lubricant dispensers-6

Klübermatic STAR VARIO Fully automatic precision lubrication Precise metering and adjustable lubricant amount Klübermatic STAR VARIO is a fully automatic, temperature and pressure independent system for very precise lubricant metering. The system consists of an electromechanical drive, an LC unit (LC = lubricant canister) with 60 cm³, 120 cm³ or 250 cm³ lubricant and batteries. Set the required dispensing time and LC size via the push button and find your settings immediately on the LCD display. The current operating condition is indicated through clearly visible LED signals (red/green) and on...

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Klübermatic lubricant dispensers-7

Klübermatic STAR CONTROL Individual automatic relubrication by means of external control Accurate lubricant supply – constant and temperature-independent Klübermatic STAR CONTROL supplies the lubrication point with oil or grease immediately on starting – ensuring constant, accurate and temperature-independent lubrication. Klübermatic STAR CONTROL is power-supplied directly from the machine it is connected to and can be linked up to the machine’s PLC unit for control and monitoring. Klübermatic STAR CONTROL automatically discharges a set amount of lubricant as long as it remains connected to power....

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Klübermatic lubricant dispensers-8

Klübermatic PRO MP-6 and PRO LINE Self-contained multi-point lubrication system for max. 6 lubrication points Precise lubricant supply even under extreme conditions Klübermatic PRO MP-6 and PRO LINE are battery-powered multi-point lubrication systems. Depending on the dispensing time from one day to 24 months, 250 cm3 or 500 cm3 of lubricant is dispensed from max. 6 outlets to the lubrication points. Due to the pressure build-up of max. 25 bar, the lubricant is distributed without pressure loss even when using tubings of up to 5 metres (per outlet). This increases workplace safety and allows...

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Klübermatic lubricant dispensers-9

Klübermatic PRO C MP-6 and PRO C LINE Precision lubrication systems with external current supply The flexible multi-point lubrication system with 1 to 6 lubrication points Klübermatic PRO C MP-6 and PRO LINE are power-supplied directly from the machine it is connected to and can be linked up to the machine‘s PLC unit for control and monitoring. Klübermatic PRO C LINE is a special multi-point lubrication system for linear guides. Lubricant metering can be precisely adjusted to the manufacturer‘s requirements. Dispenser characteristics Your benefit Flexible settings possible (lubricant volume and...

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Klübermatic lubricant dispensers-10

Klübermatic product range A systematic approach to optimised lubrication Lubricating greases This table shows our lubricants which are available for use in Klübermatic lubricant dispensers. The applications and product data shown provide guidance for lubricant selection. Further data can be obtained from the product information leaflets. Of course, our lubricant experts will be pleased to consult you personally to make your choice. NLGI class Application Rolling bearings Plain bearings Open gears Threaded spindles Chains, ropes Lubricating oils Lower service temperature (approx.) Upper service...

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Klübermatic lubricant dispensers-11

Selected Klübermatic accessories Connecting pieces KM NOVA control unit with LCD display Connecting pieces KM STAR VARIO drive KM STAR VARIO battery set KM extension R1/4a × G1/4i 45 mm – stainless steel KM STAR CONTROL DRIVE 2.0 KM extension R1/4a × G1/4i 75 mm – stainless steel KM STAR CONTROL CABLE 2.0 (5m) KM tube connection G1/4a straight, tube 8 mm KM STAR CONTROL CABLE 2.0 (10m) KM tube connection G1/4i straight, tube 8 mm KM STAR support flange G1/4a × G1/4i (brass / plastic) KM PSS tube up to +80 °C aØ 8 mm × iØ 6 mm (piece good) KM STAR profile seal (plastic) KM PTFE tube up to +250...

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