1. Catalogs
  2. Klüber Lubrication
  3. Food industry - The recipe for your success

Food industry - The recipe for your success

Food industry - The recipe for your success
1 / 17 PagesView full catalog

Food industry - The recipe for your success

Product catalog summary
Overview
This document serves as a comprehensive guide on specialty lubricants tailored for the food-processing industry, emphasizing the reduction of contamination risks and enhancement of operational efficiency. It discusses various lubricant types, including greases and oils, and underscores the necessity of using certified H1 lubricants to ensure food safety.
Specifications and Standards
The document highlights the importance of H1 lubricants, which are compliant with FDA regulation 21 CFR 178.3570 for incidental food contact. It also covers ISO 21469, an international standard ensuring hygiene in the formulation and use of H1 lubricants to prevent contamination during manufacturing.
Lubricating Greases
Details on greases for rolling bearings, plain bearings, and linear guides are provided, focusing on their performance under conditions like water, steam, and extreme temperatures. A detailed table lists synthetic greases, their service temperature ranges, and performance ratings.
Lubricating Oils
The document discusses lubricating oils for gears and bearings, noting their extended oil change intervals, high wear protection, and energy cost reduction. It compares synthetic and mineral oils, highlighting the superior longevity and performance of synthetic oils.
Application-Specific Lubricants
Specialized lubricants for compressors, vacuum pumps, metal can seaming machines, chains, and hydraulic systems are covered, with insights into the specific requirements and benefits of each application.
KlüberEfficiencySupport Services
KlüberEfficiencySupport Services are introduced, offering high-quality specialty lubricants and services globally, supported by a network of experts to meet individual needs.
Conclusion
The document concludes by stressing the importance of selecting the right lubricant to enhance reliability and reduce maintenance costs, recommending consultation with specialists for specific applications not covered in the brochure.
Specifications
Details on various gear oils, including mineral oil, Klüberoil 4 UH1 N series, and Klübersynth UH1 6 series, are provided. Specifications include viscosity grades, service temperature ranges, and energy-saving capabilities, categorized by application in different temperature conditions.
Test Conditions and Results
Test conditions for gear oils, such as input speed, output torque, and test duration, are described. The document highlights the superior efficiency and wear behavior of synthetic oils compared to mineral oils, with quantified efficiency improvements and wear rate reductions.
Performance and Protection
Klüber Lubrication's gear oils are designed to protect gear components, surpassing industry standards for scuffing and micropitting resistance, ensuring longer service life and reliability.
Changeover Procedures
Guidelines for switching from mineral to synthetic gear oils are provided, emphasizing the importance of flushing systems to remove residues and discussing the compatibility of polyglycol oils.
Lubricating Greases
Recommendations for lubricating greases suitable for gearboxes and centralized lubrication systems are provided, listing products with their NLGI grades, base oils, thickeners, and service temperature ranges.
Energy Saving and Efficiency
Synthetic lubricants from Klüber Lubrication offer significant energy savings by reducing friction and improving thermal efficiency, with economic advantages highlighted for compressors and vacuum pumps.
Maintenance and Cleaning
Klüber Summit Varnasolv is introduced as a cleaning solution for compressors, designed to dissolve residues and prevent build-up, emphasizing the importance of regular maintenance for optimal performance and reduced downtime.
Introduction
Klüber Summit Varnasolv is a cleaning agent added to compressor oil to enhance efficiency, used at a 10% concentration with specific operational requirements. Post-cleaning, oil filters and separators should be replaced, and fresh oil added.
Refrigeration Oils
Recommended refrigeration oils for various compressor types are listed, highlighting their base oil, viscosity, flash point, pour point, and NSF registration numbers, designed for use with ammonia and CO2.
Performance and Efficiency
Field tests indicate a 5% reduction in power consumption when using Klüber Summit Varnasolv, with a graph showing power consumption before and after cleaning.
Product Specifications
Specifications for various Klüber Summit R series oils are provided, including their suitability for low temperatures and compatibility with ammonia and CO2 systems.
Chain Lubrication
Specialized lubricants for chains in food production are listed, specifying their kinematic viscosity, service temperature range, and NSF registration numbers.
Thermal Stability and Wear Protection
Klüber Lubrication high-temperature chain oils demonstrate excellent thermal stability and wear protection, with lower evaporation losses and dynamic viscosity increases compared to competitors.
Hydraulic and Pneumatic Lubricants
Special H1 oils for lubricators and pneumatic installations are offered, designed to extend the lifetime of friction points and ensure compatibility with various materials.
Maintenance Products
Products for corrosion protection, water displacement, and cleaning are outlined, emphasizing their effectiveness in food industry applications.
Conclusion
Klüber Lubrication provides a comprehensive range of products designed to enhance efficiency, reduce maintenance, and ensure safety in various industrial applications.
Specifications and Product Information
Detailed specifications for various lubricants used in different applications are provided, including key parameters such as base oil type, service temperature range, maximum oil film temperature, and NSF registration numbers.
Lubricant Applications and Benefits
Klüber Lubrication offers a range of products designed for specific applications, emphasizing the importance of selecting the right lubricant to minimize wear and ensure reliable operation of machinery.
KlüberEfficiencySupport Services
Klüber Lubrication provides consulting services to optimize energy efficiency and maintenance processes, offering significant cost savings and increased productivity.
Automatic Lubrication Systems
Klüber's automatic lubrication systems offer continuous, precise lubrication to reduce maintenance needs and improve safety, with options for various technological solutions.
General Information and Recommendations
The document emphasizes the importance of using the right lubricant for specific applications and provides guidance on testing and selecting products, recommending consultation with Klüber for specific applications.
Company Overview
Klüber Lubrication is presented as a global specialist in tribological solutions, focusing on innovation and customer success across industries.
See more

Catalog excerpts

Food industry - The recipe for your success-1

your global specialist Industrial sector The recipe for your success. Speciality lubricants for the food-processing industry

 Open the catalog to page 1
Food industry - The recipe for your success-2

Reduce contamination risks, increase efficiency 3 Lubricating greases for rolling bearings, plain bearings and linear guides 4 Lubricating oils for gears and bearings 8 Lubricating greases for use in gearboxes and centralised lubricating systems 13 Lubricating oils for compressors and vacuum pumps 14 Lubrication of metal can seaming machines 19 Hydraulic and pneumatic lubricants 25 Products for mechanical seals, assembly and maintenance 26 Greases for valves and fittings 28 The right lubricant at the right place at the right time 30 Manufacturers of food products...

 Open the catalog to page 2
Food industry - The recipe for your success-3

Lubricating greases for rolling bearings, plain bearings and linear guides In addition to their basic function of enabling machine movements, rolling bearings, plain bearings and linear guides used in the food industry need to perform satisfactorily when under attack from ambient media, such as water, steam or cleaning agents, or when exposed to high or low temperatures. The correct selection of the lubricating grease to cope with these conditions is crucial for lower maintenance costs and to avoid unplanned machine stops. The following table gives you an overview of H1 synthetic greases, developed...

 Open the catalog to page 3
Food industry - The recipe for your success-4

Friction torque and load-carrying capacity Changeover from industrial to H1 greases Grease miscibility Grease formulation has a very significant influence on friction torque and operating temperature. Additionally, the interaction between the thickener and the base oil when submitted to high loads can generate more torque and consequently greater energy consumption. FAG-FE8 (DIN 51 819) tests are performed on lubricants subjected to high loads. The test runs for 500 hours for greases. Loads applied can vary from 5 to 100 kN and speeds from 7.5 to 6,000 rpm with different ball and roller bearing...

 Open the catalog to page 4
Food industry - The recipe for your success-5

Special solutions by Kluber Lubrication help you achieve the goals of higher revenue with increased food safety and an improved ecological footprint. Our special gear oils ensure long maintenance intervals, high efficiency and lasting component protection, even at the gear’s performance limits. The following Kluber Lubrication gear oils are manufactured with fully synthetic bases to achieve the highest performance. They are used and recommended by the largest gear manufacturers. Our specialists will recommend the right oil for your requirements. Together we can lower your maintenance costs, energy consumption...

 Open the catalog to page 5
Food industry - The recipe for your success-6

Bearings: Gear damage is often caused by high rolling bearing wear or premature fatigue of rolling bearings. The influence of high-performance gear oils on the wear behaviour of rolling bearings is measured in the FE8 wear test. Klüber Lubrication’s The performance capability of high-performance gear oils refers gear oils surpass this test’s minimum requirements for CLP oils, to all the gear components to be lubricated, i.e. gear teeth, rolling while also fulfilling the requirements of the FE8 lifetime test. bearings and radial shaft seals. Gear oils from Klüber Lubrication Consequently, these...

 Open the catalog to page 6
Food industry - The recipe for your success-7

Lubricating greases for use in gearboxes and centralised lubricating systems Changeover from mineral to H1 PAO synthetic gear oil Kluberoil 4 UH1 N series Kluber Summit HySyn FG series Every changeover from mineral to synthetic food-grade oil should be performed with great care. It may not be enough to simply drain the used mineral oil and fill in the new synthetic oil. Older gears can be assumed to contain oil residues in the casing, the oil lines, etc., which might be dissolved by synthetic oils. If such residues are not removed, they may cause problems during operation. Oil lines and filters...

 Open the catalog to page 7
Food industry - The recipe for your success-8

Whether you are compressing ammonia (NH3) and carbon dioxide (CO2) for keeping food cool, or adding carbon dioxide (CO2) to your beverages, or even compressing air for blowing beverage bottles, compressors are key elements for food production and preserving, they are necessary in the daily life of every food processing plant. Mechanical failures can lead to serious production and revenue losses. Therefore, choosing the right compressor oil is vital. Have you ever imagined how lubricants can influence your operating costs? Or how lubricants can reduce your energy consumption? The lubricant is...

 Open the catalog to page 8
Food industry - The recipe for your success-9

Screw-type Kluber Summit R 100 PAO 32 > 120 > 230 < -60 134117 refrigeration comoressors Kluber Summit R 150 PAO 46 > 130 > 230 < -55 150873 operating witfii Kluber Summit R 200 PAO 68 > 130 > 240 < -51 134122 compressors operating with ammonia and dry evaporation Refrigeration Kluber Summit RHT 68 Mineral 68 > 90 > 240 < -39 H2-144398 compressors operating with ammonia Kluber Summit Varnasolv Air compressor varnish cleaner Kluber Summit Varnasolv is a concentrated conditioner fluid containing...

 Open the catalog to page 9
Food industry - The recipe for your success-10

Kluber Summit RHT 68 primarily focuses on ammonia, but can also be used with other refrigerants, for example R 22. It is a hydrotreated API group II oil, which means this product is very inert and will not react with ammonia. A very low content of sulphur results in no formation of sludge or varnish. Less evaporation loss = less oil consumption Kluber Summit R series, due to its very low pour point, is suitable for extremely low temperatures at the compressor evaporator (-60 °C, depending on the viscosity). It prevents the accumulation of frozen oil residues at the evaporator and maximises the...

 Open the catalog to page 10
Food industry - The recipe for your success-11

As a food producer, you are certain to be using chains in your production process for transferring power, driving or controlling machinery, lifting operations or, most commonly, transporting foodstuffs. In addition to the challenges resulting from the design of this machine element, you should consider the environment in which the chain is operating. Chains are often used in the food industry to drive conveyor systems in very hot areas (bakery ovens or beverage can manufacturing), very cold areas (freezing tunnels in the meat industry, ice cream production and other frozen foods) or through high-humidity...

 Open the catalog to page 11

All Klüber Lubrication catalogs and technical brochures

  1. Bonded coatings

    16  Pages

  2. Seaworthy

    24  Pages

  3. Pneumatics

    24  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.