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Food industry - Lubrication solutions for a hot environment

Food industry - Lubrication solutions for a hot environment
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Food industry - Lubrication solutions for a hot environment

Product catalog summary
Overview: The document provides comprehensive information on lubrication solutions tailored for the bakery industry, particularly for high-temperature environments. It addresses key challenges such as food safety, reliable manufacturing processes, and cost reduction.
Key Challenges: Bakers encounter issues like ensuring food safety, meeting continuous production demands, and minimizing operational costs. Lubrication failures can lead to significant production losses, especially in critical components like transport chains exposed to high temperatures and humidity.
Food Safety: Choosing the right lubricant is essential for food safety. Contamination risks can lead to costly recalls and reputational damage. Lubricants must comply with regulations, be physiologically safe, neutral in taste and odor, and effective in reducing friction and wear.
Hygiene Standards: ISO 21469 is the international standard for H1 lubricants used in food processing. Klüber Lubrication's products are certified under this standard, ensuring protection against contamination during manufacturing.
Lubrication Solutions: The document details various lubrication solutions for different bakery equipment:
  • Mixer: Utilizes universal lubricating grease and synthetic gear oils suitable for a wide temperature range, offering good water resistance and corrosion protection.
  • Dough Divider, Proofer, Chiller/Freezer: Includes release agents and heavy-duty greases designed for wet environments and low temperatures, providing excellent load-carrying capacity and corrosion protection.
  • Ovens: Heavy-duty greases are recommended for bearings operating at ambient temperatures, offering excellent load capacity and water resistance.
Product Characteristics: Detailed tables list application points, product characteristics, certifications, base oils, service temperature ranges, and benefits of each lubricant.
Conclusion: Klüber Lubrication offers a comprehensive range of NSF H1 registered lubricants tailored to meet the extreme demands of the bakery industry, ensuring operational efficiency and compliance with food safety standards.
Additional Overview: The document also covers specialty lubricants by Klüber Lubrication, focusing on applications, characteristics, and benefits for different machine components and operating conditions, including high temperatures and heavy loads.
1. Bearings:
  • High Load Bearings: Lubricants with excellent flow properties ensure reliable supply and extended component life.
  • High Temperature Bearings: BARRIERTA L 55/2 is suitable for temperatures above 160°C, offering high-temperature stability and resistance to aggressive media.
2. Greases and Oils:
  • Long-term Grease: Suitable for high temperatures, providing stability and resistance to aggressive media.
  • High-Temperature Chain Oil: Klüberfood NH1 CH 2-220 Plus offers low oil evaporation and reduced residue formation.
  • Synthetic Gear Oils: Provide good wear protection, corrosion resistance, and extended service life.
3. Chains and Other Equipment:
  • Chains: Lubricants like Klüberoil 4 UH1-1500 N Spray provide maximum adhesion and wear protection for drive and conveyor chains.
  • Screw Threads: Klüberoil 4 UH1-15 Spray aids in disassembly and reduces downtime.
4. Compressors:
  • Air Screw Compressors: Klüber Summit FG series offers low volatility, minimizing contamination risks and extending oil life.
  • Refrigeration Compressors: Klüber Summit R series supports reduced oil consumption and operating costs.
Certifications: Many products are certified under NSF H1 and ISO 21469, ensuring they meet safety and quality standards for use in sensitive environments like the food industry.
Consulting and Support Services:
  • KlüberEfficiencySupport: A systematic approach to identify and optimize energy efficiency in machinery.
  • KlüberMaintain and KlüberMonitor: Services include lubricant management and maintenance programs, focusing on increasing productivity through used lubricant analyses.
Automatic Lubrication Systems:
  • Klübermatic systems offer automatic lubrication solutions, reducing maintenance frequency and occupational safety risks.
Conclusion: Klüber Lubrication provides a comprehensive range of high-performance lubricants and consulting services designed to enhance machinery efficiency and reduce operational costs across various industries.
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Catalog excerpts

Food industry - Lubrication solutions for a hot environment-1

your global specialist Industrial sector Lubrication solutions for a hot environment. Speciality lubricants for the bakery industry

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Food industry - Lubrication solutions for a hot environment-2

Lubrication solutions for a hot environmrent 3 Optimally equipped with our speciality lubricants 4 Dough Divider, Proofer, Chiller / Freezer 8 Our specialty lubricants for the bakery industry 18 The right lubricant at the right place at the right time 21

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Food industry - Lubrication solutions for a hot environment-3

Lubrication solutions for a hot environment There are many challenges facing you as a baker: food safety, reliable manufacturing processes, for example the cooling of ovens, and – just as important – the reduction of operational and maintenance costs. When production is running non-stop, any breakdown due to lubrication failures can be very expensive for you. Just imagine the loss of production due to a lubrication failure in an oven bearing or in the cooling tunnel of a freezer. Key components requiring specialized lubrication in the bakery industry are transport chains, as the environment can...

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Food industry - Lubrication solutions for a hot environment-4

Optimally equipped with our speciality lubricants

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Food industry - Lubrication solutions for a hot environment-7

Service ISO VG Kinematic viscosity Kinematic viscosity Description and benefits -45 to 120 n.a. 150 22 - Applicable through centralised lubrication systems - Also available in NLGI 2 grade as Klubersynth UH1 14-222 - Good water resistance and corrosion protection, which reduces the risk of premature bearing failure - Usable for wide service temperature range due to its soft consistency - Suitable for application in rolling and plain bearings, lifting cylinders, joints, cam discs, etc. 220 26 - Wide service temperature range, can be used for a wide range of applications...

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Food industry - Lubrication solutions for a hot environment-8

Dough Divider Application points / Product Kluber Lubrication Certifications / Base oil machine components characteristics speciality lubricant registrations High-speed & regular divider knives Release agent PARALIQ P 12 NSF H1 paraffinic Release agent PARALIQ 91 Proofer Application points / Product Kluber Lubrication Certifications / Base oil machine components characteristics speciality lubricant registrations Heavy duty grease for Kluberfood NH1 94-402 NSF H1 synthetic calcium complex soap Chains Special chain oil for Kluberfood...

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Food industry - Lubrication solutions for a hot environment-9

Service Kinematic viscosity Kinematic viscosity Description and benefits temperature DIN 51562-1 [mm2/s] DIN 51562-1 [mm2/s] range [°C] at 40 °C at 100 °C - Neutral in odour & taste Neutral in taste and colour -30 to 160 400 40 - Excellent load carrying capacity - Very good corrosion protection and water resistance. - Applicable through centralised lubrication system for rolling bearings subject to high loads - Excellent flow properties to ensure the lubrication point is reliably supplied with lubricant; extended component life -30 to 120 80 10 -...

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Food industry - Lubrication solutions for a hot environment-10

Greases Application points / Product Kluber Lubrication Certifications / Base oil / machine components characteristics speciality lubricant registrations thickener Bearings operating at ambient temperatures Heavy-duty grease Kluberfood NH1 94-402 NSF H1 synthetic hydrocarbon oil / calcium complex soap Bearings operating at high temperatures Long-term grease BARRIERTA L 55/2 NSF H1 PFPE / PTFE for high temperatures ISO 21469 Oils Application points / Product Kluber Lubrication Certifications / Base oil machine components characteristics speciality...

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Food industry - Lubrication solutions for a hot environment-11

Service temperature range [°C] Base oil Base oil Colour viscosity viscosity Speed Consist- Description and benefits factor ency 300,000 2 - Excellent load carrying capacity - Very good corrosion protection and water resistance - Applicable through centralised lubrication system for rolling bearings subject to high loads - Excellent flow properties to ensure the lubrication point is reliably supplied with lubricant; extended component life 300,000 2 - Proven high-temperature stability - Very good resistance to aggressive media - Good compatibility with plastics...

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Food industry - Lubrication solutions for a hot environment-12

Application points / Kluber Lubrication Certifications / machine components speciality lubricant registrations Chains under wide operating Chains temperature Kluberfood NH1 4-220 N Spray NSF H1 ISO 21469 Chains under normal temperature but Chains operating in a sugar bath Kluberfood NH1 1-17 NSF H1 special conditions Screw threads Screw threads Kluberoil 4 UH1-15 Spray NSF H1 Screw threads and slides Kluberpaste UH1 96-402 NSF H1

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Food industry - Lubrication solutions for a hot environment-13

Drive and conveyor chain lubrication where maximum adhesion is required, for example in high-speed applications Good wear protection to optimise chain life Maximum penetration to main friction points of the chain Kluberfood NH1 CH2 220 Spray is suitable for high temperatures with lower evaporation rate none n.a. A contributor to reduced wear and component costs resulting from good penetrative and corrosion protection properties Potential reduction in contamination levels with a greater resistance to sugar build-up synthetic hydrocarbon oil / none -45 to 110 -Light penetrating oil...

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Application points / Kluber Lubrication Certifications / machine components speciality lubricant registrations Air screw compressors & Kluber Summit FG 100 NSF H1 Kluber Summit FG 200 NSF H1 Air reciprocating compressors Kluber Summit FG 250 or 300 NSF H1 Air rotary vane compressors Kluber Summit FG 300 NSF H1 Refrigeration compressors Kluber Summit R 200 NSF H1 Kluber Summit RHT 68 NSF H2 Kluber Summit RPS 52 NSF H1

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Food industry - Lubrication solutions for a hot environment-15

synthetic hydrocarbon oil none -40 to 135 - Synthetic base oil with low volatility ensuring minimum carry-over, minimising contamination risks and consumption, providing typically increased oil life and reduced operating costs - KluberMonitor analysis scheme recommended to determine the optimum duration of oil use. Please ask your Kluber consultant for advice synthetic hydrocarbon oil none -40 to 135 - Synthetic base oil with low volatility ensuring minimum carry-over, minimising contamination risks and consumption, providing typically increased oil life and...

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