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Toolmaster heating element

Toolmaster heating element

Toolmaster heating element

Product catalog summary
Overview: The document provides detailed specifications and features of various hot plate welding machines, particularly focusing on the KLN Toolmaster series. It outlines the different models, their capabilities, and the technological advancements incorporated into these machines.
Machine Specifications: The document lists several machine types with their effective area dimensions and overall dimensions. It specifies the special qualifications required for operation or tool exchange, the degree of automation, and the type of drive used (manual, pneumatic, servo, or hydraulic).
Toolmaster Series: The Toolmaster series is highlighted for its widespread use in the automotive and plastics processing industries. The series includes models like BASIC, ADVANCE, SEMI-AUTOMATIC, and AUTOMATIC, each with varying degrees of automation and tooling exchange capabilities. The series is noted for its fire protection feature and suitability for high-temperature use.
Automation and Tooling: The document emphasizes the automation features of the Toolmaster series, particularly the AUTOMATIC model, which allows for quick tooling exchange without qualified personnel. The use of sandwich tooling and pre-heating stations is discussed, enhancing efficiency and reducing downtime.
Hot Riveting and Thermo-Riveting: KLN's expansion into thermo-riveting is mentioned, offering advantages like cost-efficiency and precise temperature control. The document notes the ability to retrofit standard machines from hot riveting to ultrasonic welding or riveting.
Machine Concepts and Applications: The document describes various machine concepts, including the Roboter Line, which integrates multiple welding stations for comprehensive production lines. The HE/SA model is introduced for its horizontal movement and suitability for technical plastics.
Additional Features: Options for further automation, touch panels, vacuum circuits, and communication interfaces are available. The document also mentions the use of different hot plate materials and coatings to prevent melt residue.
Conclusion: The document concludes with a focus on the HE 50/30 model, designed for cost-effective use with a high heating capacity, suitable for a variety of applications in the automotive industry and beyond.
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Catalog excerpts

Toolmaster heating element-1

KIN Ultraschall A Crest Group Company The Toolmaster Series: (All Dimensions without electrical cabinet) | Machine type eff.areaofHotPlate Dimensions Operators Conditions: Special qualification / operation: Special qualification / tool exchange: Degree of automation / tool exchange: none Technician manually The TOOLMASTER BASIC is fitted with a pneumatic drive as a standard. The hot plate element is part of the machine. Only the contour sets are exchanged in case of production change. In this version the table moved horizontally. An exact position of the parts to be welded is achieved by a four-column railing. Special qualification / operation: Special qualification / tool exchange: Degree of automation / tool exchange: none Technician manual quick change HOT PLATE WELDING KIN Ultraschall The Toolmaster ADVANCE is equipped with the quick change “sandwich” tooling. With the help of a pre-heated second tooling (please see accessories) the machine can be re-adjusted manually within short. The tooling components are perfectly synchronised by racks and synchronising shaft axis. All machines equipped with the sandwich tooling are fitted with this synchronising device. Standard program • Toolmaster A Crest Group Company Semi-Automatic 2070 x 1930 x 3020 Special qualification / operation: 2100 x 2100 x 3420 Special qualification / tool exchange: Degree of automation / tool exchange: none none automatic change in the machine The Toolmaster SEMI-AUTOMATIC is also operated with a “sandwich” tooling. The sandwich forming process is carried out in the machine at closed doors. The manual part of the changing process is limited to the shifting of the sandwich from the transport trolley into the machine. The tooling exchange takes 10 minutes. Special qualification / operation: Special qualification / tool exchange: Degree of automation / tool exchange: none none automatic The quickest way! Tooling exchange and production adjustment within only 90 seconds. As a standard the Toolmaster AUTOMATIC is equipped with hydraulic drive, fire protection and drop safety. If desired, the machine can be fitted with a servo-motor. motor-driven horizontally arranged hot plate machine Wide variety of accessories and special equipment: As a standard the machine versions BASIC, ADVANCE and SEMI-AUTOMATIC are equipped with a pneumatic drive. On customer request we can also supply them with servo and hydraulic drive. Please ask for machine type, tool transfer trolleys, pre-heating stations, sandwich tooling etc. In combination with sevomotorical drives all machines can be equipped with infrared heating element for contacless melting, (short or medium waves). Special machines • fuel tank finishing lines • turn table maschines • continous mode Infrared technology • integrable in all machine type Hot riveting • modular design • integrated in standard machine A Crest Group Company WELDING TECHNOLOGY Thermo Ultrasonic Vibration Spin Welding Infrared

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Toolmaster heating element-2

The KLN „Toolmaster“ series has widespread use in large parts of the automotive industry and in various fields of the plastics processing industry. The Toolmaster version differ mainly in the kind of construction of their tooling, the size of effective surface and the Since many years the name KLN Ultraschall is the synonym for successful ultrasonic welding and riveting. degree of automation during tooling exchange. All versions of the series are suitable for However, in some applications it is not possible with ultrasonic riveting to achieve the optimum result. high-temperature use. They are...

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Toolmaster heating element-3

Toolmaster Automatic Fuel tank welding Roboter line The Toolmaster AUTOMATIC has been developed for tooling exchange without qualified personnel. It is the flagship of our Toolmaster series. Hot plate element and lower tooling are brought together in the machine fully automatically by pressing a button, as a 'sandwich' in parking position. Depending on the application they are moved to the pre-heating station or made ready for unloading. The time spent for tooling exchange and adjustment is now history. The Toolmaster AUTOMATIC exchanges two sandwiches in only 90 seconds! The hot plate element...

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Toolmaster heating element-4

HE 50 / 30 Hot plate welder type KLN HE 50/30 (vertical tool arrangement) Hot plate welding machine with hot plates arranged vertically and with servo-drive This machine type has been newly developed and supplements the KLN Toolmaster series for a variety of applications in the automotive industry and in other branches, like manufacturing of appliances for medium-size components. This machine type is a supplementation of the patented KLN Toolmaster series. In the various Toolmaster versions the degree of automation during tooling exchange is the main point; with vertical parts movement. The basic...

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All KLN Ultraschall AG catalogs and technical brochures

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  4. Spin welding

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  5. Compact units

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.