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KLINGER Quantum

KLINGER Quantum

KLINGER Quantum

Product catalog summary
Introduction
KLINGER has launched KLINGER®Quantum, an innovative asbestos-free, fibre-reinforced gasket material designed for high-temperature applications, ensuring tightness and environmental compatibility.

Development and Innovation
Building on the success of KLINGERSIL® from 1982, KLINGER®Quantum is the first fibre-reinforced gasket material using HNBR, allowing for higher temperature use and compatibility with a wider range of media.

Flexibility and Performance
KLINGER®Quantum offers exceptional flexibility at high temperatures, reducing embrittlement and leakage, and is easy to handle like traditional materials.

Testing and Evaluation
Tests such as the 3-point bending test and Klinger Hot Compression Test show KLINGER®Quantum's superior flexibility and resistance to aging, maintaining integrity under pressure shocks and high temperatures.

Application Guidelines
Gasket selection should consider chemical compatibility and fluctuating loads, with the Klinger pT diagram assisting in material suitability assessment.

Installation Instructions
Optimal performance requires proper gasket selection, thickness, and flange condition, avoiding gasket compounds, and using a controlled bolt-tightening method. Retightening should occur only at ambient temperatures.

Conclusion
KLINGER®Quantum marks a significant advancement in gasket technology, offering unmatched flexibility and reliability, highlighting KLINGER's commitment to innovation in static sealing solutions.
Specifications
Technical data includes compressibility, recovery, stress relaxation, and tightness, with performance values under various conditions like temperature and pressure.

Procedures
Fitting instructions emphasize careful handling to prevent surface damage, recommending torque wrench calibration for accuracy, with torque settings available from KLINGER®expert or the Technical Department.

Material Composition
The gasket is composed of a high-quality fiber and filler compound with an HNBR matrix, suitable for oils, water, steam, and gases.

Dimensions and Tolerances
Standard sheet sizes range from 0.8 mm to 3.0 mm in thickness, with specified tolerances for thickness, length, and width.

Surface Options
Materials typically have low adhesion surfaces, with options for graphite facings and other finishes available upon request.

Function and Durability
Proper storage and fitting are crucial for optimal performance and service life, supported by the manufacturer's quality assurance.

Tests and Approvals
The gaskets have passed various tests and hold certifications like BAM, DIN-DVGW, and FDA conformity, ensuring compliance with safety and quality standards.

Contact Information
Contact details for KLINGER GmbH are provided for further inquiries.

Additional Information
A sealing calculation tool is available on CD-ROM, with a note that information is subject to technical alterations.
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Catalog excerpts

KLINGER Quantum-1

gasket technology <e global leader in static sealing

 Open the catalog to page 1
KLINGER Quantum-2

Since the change-over to asbestosfree fibre gaskets, many users have been on the look-out for a gasket material with the outstanding high-temperature properties of the asbestos-containing material KLINGERit. As the leading manufacturer of static gasket materials, Klinger was the pioneer in the development of asbestos-free fibre reinforced gaskets. The best achieved so far was the market launch of KLINGER®topsil-ML1, which, although it was a large step forward, did not reach the really challenging ultimate goal. With the development of KLINGER®Quantum, Klinger is now heralding a new era in the...

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KLINGER Quantum-3

The Outstanding Properties KLINGER ®Quantum offers a formerly unknown level of flexibility for fibrereinforced gasket materials at high continuous temperatures, with a simultaneously improved chemical resistance and a broader range of applications than all known fibrereinforced gasket materials. Of course, KLINGER ®Quantum fulfils all the present-day requirements for tightness and safety. Flexibility at High Temperatures The 3-point bending test is often used as an evaluation method for the flexibility of fibre-reinforced gasket materials. Special tests on conditioned specimens provide an indication...

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KLINGER Quantum-4

The many, varied demands placed on gaskets A common perception is that the suitability of a gasket for any given application depends upon the maximum temperature and pressure conditions. This is not the case. Process control Maximum temperature and pressure values alone can not define a material’s suitability for an application. These limits are dependent upon a multiplicity of factors as shown in the diagram opposite. It is always advisable to consider these factors when selecting a material for a given application. * Gaskets according to DIN 2690 are only standardised up to PN 40 and gasket...

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KLINGER Quantum-5

KLINGER Quantum Flanged joint integrity Gasket factor QSmax according to EN 13555 QSmax is the maximum surface pressure that may be imposed on the gasket at the indicated temperatures without collapse or compressive failure of the gasket. The determination of QSmax may for sheet materials result in an overestimation of the capability of the gasket sheet and it is important that all values of QSmax for sheets are verified by conducting a test for PQR at the same temperature and surface pressure as for the QSmax-value. Thickness Reduction at QSmax The specification of the thickness reduction of...

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KLINGER Quantum-6

KLINGER Quantum Flanged joint integrity Gasket factor QSmin according to EN13555 (Tightness at high temperatures) QSmin describes the required minimum surface pressure on the gasket under operating conditions, i.e. upon relief during operation at operating temperature, so that the necessary leakage class L is maintained for the given internal pressure. During the test, the gasket must be cyclically strained and relieved, with the leakage rate being measured at a surface pressure defined in the standard at an internal pressure of 40 bar. Helium has to be used as testing gas for this test. Leakage...

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KLINGER Quantum-7

KLINGER Quantum Installation instructions ® The following guidelines are designed to ensure the optimum performance of our gasket materials: 1. Choosing the gasket There are many factors which must be taken into account when choosing a gasket material for a given application including temperature, pressure and chemical compatibility. Please refer to the information given in our brochure or, for advice to our software program KLINGER® expert. If you have any questions regarding the suitability of material for a given application please contact Klinger Technical Department. 2. Gasket thickness...

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KLINGER Quantum-8

KLINGER Quantum Technical data I Application Unique gasket material with the highest flexibility at high temperatures, manufactured from a high-quality fibre and filler compound. A high temperature-resistant HNBR matrix is used as the binding agent. Suitable for use in oils, water, steam, gases, salt solutions, fuels, alcohols, weak organic and inorganic acids, hydrocarbons, lubricants and refrigerants. I Dimensions of the standard sheets Sizes: 1,000 x 1,500 mm, 2,000 x 1,500 mm Thicknesses: 0.8 mm, 1.0 mm, 1.5 mm, 2.0 mm, 3.0 mm other thicknesses and sizes on request. Tolerances: thicknes ±...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.