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KLINGEirtop-sil-MLl

KLINGEirtop-sil-MLl

KLINGEirtop-sil-MLl

Product catalog summary
Introduction
KLINGER®top-sil-ML1 is an innovative gasket material that combines synthetic fibers and elastomers in a Multi-Layer structure to enhance flexibility, thermal stability, and resistance to oxidation and aging.
Material Specifications
The Multi-Layer structure includes elastomers like HNBR and NBR, providing long-term flexibility and high thermal stability, while reducing brittleness and suppressing decomposition and aging.
Performance and Testing
KLINGER®top-sil-ML1 has been tested for tightness in saturated steam at 320°C and 120 bar, showing resistance to embrittlement and leakage. Elastic properties are confirmed through a three-point bending test, indicating superior aging resistance.
Application Guidelines
Gasket selection should consider chemical compatibility and load fluctuations, not just temperature and pressure. The Klinger pT diagram and Hot Compression Test help determine material suitability and load-bearing capabilities.
Installation Instructions
Proper gasket selection, thickness, and flange condition are crucial. Avoid gasket compounds, ensure correct bolting, and retighten only at ambient temperature before startup. Gaskets should not be reused for safety.
Technical Data
Key specifications include compressibility, recovery, stress relaxation, and tightness class, with excellent performance in compressibility, recovery, and fluid immersion resistance.
Overview
The i-Layer sealing material is designed for extended service life and flexibility at high temperatures, suitable for various substances, including oils, water, steam, and gases, making it versatile for many applications, including the food industry.
Specifications
Standard sheet dimensions are 1000 x 1500 mm and 2000 x 1500 mm, with thicknesses from 0.8 mm to 3.0 mm. Tolerances for thickness are ±10%, and for length and width, ±50 mm.
Surfaces
KLINGERSIL® gasket materials have low adhesion surfaces, with optional graphite facings and other finishes available upon request.
Function and Durability
Performance and longevity depend on proper storage and fitting. The manufacturer guarantees high quality and provides installation instructions for optimal use.
Tests and Approvals
The product is obtaining approvals like BAM, DIN-DVGW, KTW, WRC, and TA-Luft, meeting BS 7531: Grade X requirements and certified to DIN EN ISO 9001:2000.
Additional Information
A sealing calculation tool is available on CD-ROM with online help. The document was issued in March 2006 by KLINGER GmbH, Idstein, Germany.
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Catalog excerpts

KLINGEirtop-sil-MLl-1

KLINGER top-sil-ML1 Unique Multi-Layer* material concept – A milestone for fibre reinforced gaskets KLINGER ®top-sil-ML1 Revolutionary combination of synthetic fibres and different elastomers bound in a Multi-Layer* structure. *Patent pending KLINGER – The global leader in static sealing

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KLINGEirtop-sil-MLl-2

KLINGER top-sil-ML1 Unique Multi-Layer material concept * Detailed information about the Multi-Layer concept can be supplied separately on request. For quite some years the sealing industry in general has been unable to offer an adequate substitute for the KLINGERit gasket. This gasket, because of its absence of embrittlement at high temperatures was extremely successful. We are pleased to advise that exactly 110 years after the invention of KLINGERit, KLINGER is able to re-confirm its leading position in the field of fibre reinforced gaskets with the latest development KLINGER®top-sil-ML1. This...

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KLINGEirtop-sil-MLl-3

KLINGER top-sil-ML1 A milestone for fibre reinforced gaskets ® Tightness behaviour in saturated steam This test is an excellent method to test the decomposition of elastomer bounded sealing materials within a reasonable time. The applied temperature of 320° C coupled with an environment of saturated steam at around 120 bar provides a stringent test for the elastomers. The arduous nature of the test conditions is designed to promote decomposition of the samples, allowing an assessement of ageing resistance of the Multi-Layer materials. By these extrem testing conditions a differentiation of different...

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KLINGEirtop-sil-MLl-4

The many, varied demands placed on gaskets A common perception is that the suitability of a gasket for any given application depends upon the maximum temperature and pressure conditions. This is not the case. In area one, the gasket material is normally suitable subject to chemical compatibility. In area two, the gasket materials may be suitable but a technical evaluation is recommended. *Gaskets according to DIN 2690 are only standardised up to PN 40 and gasket thickness 2 mm. Klinger Hot and Cold Compression Test Method The Klinger Hot Compression Test was developed by Klinger as a method to...

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KLINGEirtop-sil-MLl-5

KLINGER top-sil-ML1 Flanged joint integrity ® Min. surface pressure σVU for tightness classes L = 1.0, L = 0.1 and L = 0.01 in accordance to DIN 28090 The minimum surface pressure is the minimum surface pressure that should be applied to the gasket to achieve the necessary tightness requirements. The value must be sufficient to compress the material into the flange imperfections, reduce the materials porosity and also counteract the release of load due to the internal pressure. The diagrams below show the minimum gasket stress required to achieve the relevant tightness classes as a function of...

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KLINGEirtop-sil-MLl-6

KLINGER top-sil-ML1 Flanged joint integrity ® Important points to be observed With heightened awareness of safety and environmental issues, reducing leaks from flanged assemblies has become a major priority for industry. It is therefore important for companies who use gaskets to choose the correct material for the job and install and maintain it correctly to ensure optimum performance. Leak mg/(sm) Leak mg/(sm) High temperature tightness High temperature tightness is measured by means of the Klinger Hot Compression test under defined constant gasket load and temperature with increasing internal...

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KLINGEirtop-sil-MLl-7

KLINGER top-sil-ML1 Installation instructions ® The following guidelines are designed to ensure the optimum performance of our gasket materials: 5. Gasket Dimensions Ensure gasket dimensions are correct. The gasket should not intrude into the bore of the pipework and should be installed centrally. 8. Retightening Provided that the above guidelines are followed retightening of the gasket after joint assembly should 1. Choosing the gasket not be necessary. There are many factors which must If retightening is considered be taken into account when choosing 6. Bolting necessary, then this should only...

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KLINGEirtop-sil-MLl-8

KLINGER top-sil-ML1 Technical data ® ■ Uses Multi-Layer sealing material with extended service life and improved flexibility at higher temperatures. Suitable for use with oils, water, steam, gases, salt solutions, fuels, alcohols, moderate organic and inorganic acids, hydrocarbons, lubricants and refrigerants, food industry. Outstanding performance in many applications. ■ Dimensions of the standard sheets Sizes: 1000 x 1500 mm, 2000 x 1500 mm. Thicknesses: 0.8 mm, 1.0 mm, 1.5 mm, 2.0 mm, 3.0 mm; other thicknesses and sizes on request. Tolerances: thickness ± 10%, length ± 50 mm, width ± 50 mm....

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.