Introduction
The document is a product catalog from Kleinsorge, a company specializing in connection technology. It highlights the company's commitment to product safety, customer satisfaction, and market-oriented product development.
Product Range and Services
Kleinsorge offers over 4,000 standard products and numerous special solutions in connection technology. The company is known for its high safety standards, reliability, and innovative logistics concept, ensuring efficient provisioning and 24-hour service within Germany.
Quality Management System
Kleinsorge has implemented a quality management system compliant with DIN EN ISO 9001:2015. This system ensures quality through all business processes, focusing on error prevention and systematic quality assurance. The company uses state-of-the-art inspection and testing equipment to maintain high standards.
Certifications and Standards
The company holds various certifications, including the H96-stamp by DGUV-Test for high-tensile parts and a certificate for structural components according to DIN EN 1090-2. Products are also marked with the CE label and the GS symbol for tested safety.
Special Product Lines
Kleinsorge offers specialized product lines such as the HIGH10 brand for Grade 10 products and the OAKLINE range for forestry applications. These products comply with relevant European regulations and standards.
Quality Assurance
The company collaborates with certified testing companies for additional tests and ensures quality through modern testing equipment and methods like FMEA and SPC. Regular audits and certifications further guarantee compliance with standards.
Conclusion
Kleinsorge is committed to providing reliable, high-quality products with a focus on customer satisfaction and safety. Their comprehensive quality management and certification processes ensure that their products meet the highest standards.
Overview: This document provides detailed specifications and product information for various lifting and securing devices, focusing on Grade 8 and Grade 10 product ranges. It emphasizes the importance of adhering to working load limits (WLL) and provides technical details for each product category.
Key Sections:
- Grade 8 Product Range: Includes suspension links, special suspension link fittings, and chain connectors. Each product is made from high tensile alloyed steel, finished with red lacquer, and marked with specific codes. The document specifies the working load limits and provides detailed dimensions and weights for each product.
- Specifications: Products comply with DIN EN 1677 standards, ensuring high quality and safety. The document lists article numbers, descriptions, and technical specifications such as dimensions and weights.
- Accessories: Includes bolt sets for various connectors and hooks, made from high tensile alloyed steel and finished with burnishing. These accessories are essential for the proper assembly and safety of the lifting devices.
- Working Load Limits (WLL): The document repeatedly emphasizes that the indicated WLL must not be exceeded to ensure safety and reliability.
Data Tables: The document contains numerous tables listing product specifications, including article numbers, dimensions, weights, and packaging units. These tables are crucial for selecting the appropriate product for specific lifting needs.
Conclusion: The document serves as a comprehensive guide for selecting and using Grade 8 lifting and securing devices, ensuring compliance with safety standards and optimal performance.
Specifications:
The document outlines various Grade 8 hooks and accessories, including Clevis Hooks, Eye Hooks, Swivel Hooks, and Self-locking Hooks. Each product is made from high tensile alloyed steel and finished with red lacquer or galvanized coating. The products comply with DIN EN 1677 standards and come with inspection certificates.
Procedures: Each hook type is accompanied by a safety set or accessory kit, which includes components like latches, clamping sleeves, springs, bolts, and
nuts. These are essential for ensuring the secure operation of the hooks.
Standards:
The products adhere to DIN EN 1677-1, 1677-2, and 1677-3 standards, ensuring high quality and safety in lifting operations. The working load limit (WLL) is specified for each product and must not be exceeded.
Recommendations:
Users are advised to adhere strictly to the specified WLL to prevent accidents. The document emphasizes the importance of using the correct accessories for each hook type to maintain safety and functionality.
Key Data from Tables:
- The tables provide detailed specifications for each product, including article numbers, code numbers, weight per 100 pieces, units per bag, and dimensions.
- The working load limit (WLL) is clearly stated for each product, ranging from 1.12 tons to 21.20 tons, depending on the hook type and size.
Critical Information:
- The document highlights the importance of not exceeding the WLL for safety reasons.
- Each product is marked with WK, Code-No., Charge, and H96 for traceability and quality assurance.
- Accessories are essential for the safe operation of hooks and must be used as specified.
Specifications:
The document outlines the specifications for various Grade 8 hooks and accessories, compliant with DIN EN 1677-1 standards. These include Clevis Grab Hooks, Eye Grab Hooks, Clevis Clutch Hooks, and Webbing Sling Hooks, all made from high tensile alloyed steel with a red lacquered finish. Each product is marked with WK, Code-No., Charge, and H96, and comes with an inspection certificate.
Procedures:
The document emphasizes the importance of not exceeding the Working Load Limit (WLL) specified for each product. The WLL is provided in tonnes and is a critical safety parameter.
Accessories:
Various accessory sets are available for the hooks, including bolt sets and safety sets. These consist of components like bolts, clamping sleeves, latches, caps, and springs, made from high tensile alloyed steel or galvanized steel.
Tables and Data:
The document includes detailed tables listing product specifications such as dimensions, weight per 100 pieces, and units per bag. These tables provide essential data for selecting the appropriate hook or accessory based on specific requirements.
Recommendations:
Users are advised to adhere strictly to the WLL to ensure safety and compliance with standards. The document also highlights the importance of using the correct accessories to maintain the integrity and functionality of the hooks.
Specifications:
The document outlines various components and accessories related to Grade 8 lifting and securing equipment, including clevis container links, hooks, shackles, and load binders. All items are made from high tensile alloyed steel and comply with DIN EN standards.
Procedures and Standards:
Each product is marked with specific codes and comes with certificates of inspection according to DIN EN 1677-1 or DIN EN 12195-3. The working load limit (WLL) is specified for each item, and it is emphasized that this limit must not be exceeded.
Product Details:
- Clevis Container Links and Hooks: Available in various configurations with red lacquered finishes. They include safety latches and bolt sets.
- Shackles: Plus-Shackles are similar to DIN 82101 form C, with a safety factor of 4. They are available in different finishes, including galvanized and red lacquered.
- Load Binders: Ratchet type load binders with two hooks, marked with WK/LC, and come with a manufacturer's certificate.
Key Parameters:
- The document provides detailed measurements and weights for each product, including dimensions and weight per 100 pieces.
- The advantages of the products include optimal corrosion protection, high dimensional accuracy, and full utilization of maximum load capacity.
Recommendations:
It is recommended to adhere strictly to the specified working load limits and to ensure that the products are used in compliance with the provided standards and certifications.
Specifications and Compliance:
The document outlines specifications for lashing chains and accessories used for cargo securing on vehicles, compliant with DIN EN 12195-3 and DIN EN 1677-1 standards. It highlights that the standard tension force (STF) is too high and does not conform to DIN 12195-3.
Components and Features:
- Lashing chains are equipped with hooks featuring safety locking devices and eyes with a 100% turn-out lock.
- Accessories include a safety set for ratchet type load binders, consisting of a latch, cap, and spring, made of galvanized steel.
- Spindle tensioning devices are used for length compensation in lifting chains and are compliant with DIN EN 1677-1, grade 8.
Product Range and Specifications:
- The document provides detailed specifications for various products, including article numbers, tension force, breaking load, chain diameter, and weight per 100 pieces.
- It emphasizes that the indicated lashing capacity (LC) and working load limit (WLL) must not be exceeded.
Material and Finish:
- Products are made from high tensile alloyed steel, grade 8, with finishes such as red lacquered or black coated.
- Identification tags for lashing chains and UVV inspections are galvanized.
Usage and Limitations:
- The products are suitable for securing cargo on vehicles overland, by water, and by air.
- They are not allowed to be used as lifting devices.
Additional Features:
- The document includes information on insulated swivels with ball bearings, which are tested for shock and cyclic loading and can rotate 360°.
- Swivels are low-maintenance and can be mounted with various attachment parts.
Important Notes:
- The document repeatedly warns that the indicated lashing capacity and working load limit must not be exceeded to ensure safety and compliance.
Overview: This document provides detailed specifications and guidelines for various Grade 8 and Grade 10 lifting components, including bolt sets, suspension links, safety load hooks, and clevis hooks. It emphasizes the importance of not exceeding the Working Load Limit (WLL) for safety.
Specifications:- Materials: High tensile alloyed steel is used for all components, ensuring durability and strength.
- Finish: Components are either burnished or lacquered (red for Grade 8, blue for Grade 10) for corrosion resistance.
- Marking: Each component is marked with WK, Code-No., Charge, and H96 for traceability.
Procedures:- Ensure that the WLL is never exceeded to maintain safety standards.
- Components are provided with certificates according to DIN EN standards, ensuring compliance with industry regulations.
Product Range:- Grade 8: Includes bolt sets for rotary connectors, long suspension links, safety load hooks, and half links (round and square).
- Grade 10: Features suspension links for 1-4 leg chain gears, connecting links, clevis hooks, and eye hooks, all with enhanced load capacities.
Accessories:- Various bolt and safety sets are available for both Grade 8 and Grade 10 components, ensuring secure assembly and operation.
Key Data:- Each product is listed with its article number, code number, weight per 100 pieces, and units per bag, providing clear information for ordering and inventory management.
Recommendations:- Regularly inspect components for wear and tear to ensure safety and performance.
- Follow manufacturer guidelines for installation and use to maintain compliance with safety standards.
Specifications:
The document outlines various components and accessories related to the HIGH10 product range, which includes eye hooks, grab hooks, clevis hooks, and ratchet load binders. These components are made from high tensile alloyed steel, Grade 10, and are finished with either a galvanized or blue lacquered coating. Each product is marked with specific codes and certifications, such as DIN EN 1677-1 and DIN EN 12195-3.
Procedures and Standards:
The document emphasizes the importance of adhering to the Working Load Limit (WLL) and Lashing Capacity (LC) specified for each product. It is crucial not to exceed these limits to ensure safety and compliance with standards like DIN EN 12195-3.
Accessories:
Various safety and bolt sets are available for the hooks, each consisting of components like latches, clamping sleeves, and springs. These accessories are designed to enhance the safety and functionality of the hooks.
Recommendations:
The document advises that these products are suitable for use in lashing chains as load restraint assemblies on road vehicles. However, they are not to be used as lifting devices. The importance of using hooks with safety catches and eyes with stop collars is highlighted to ensure secure operations.
Key Data from Tables:
The tables provide detailed specifications for each product, including article numbers, code numbers, weight per 100 pieces, units per bag, and dimensions. The tables also specify the maximum working load limits and packing units for each product.
Specifications:
The document outlines various lifting and lashing equipment specifications, including working load limits (WLL), lashing capacity (LC), and breaking force (BF). It emphasizes that the indicated WLL must not be exceeded.
Procedures and Standards:
The equipment adheres to standards such as DIN EN 1677-1 and DIN EN 10204, 3.1. These standards ensure the quality and safety of the lifting points, hooks, and eye bolts.
Materials and Finish:
The equipment is made from high tensile alloyed steel or fastener steel, with finishes including red lacquered or blue lacquered coatings. Markings include WK, WLL, CE, and charge numbers.
Recommendations:
Users are advised to adhere to welding instructions and not exceed the specified WLL or FTF (Forest Tractive Force). The document also specifies the suitability of certain hooks for forestry ground traction only, not for lifting.
Key Data from Tables:
The tables provide detailed specifications for various products, including article numbers, dimensions, WLL, and weight per 100 pieces. For example, lifting points and eye bolts are listed with their respective WLL in tons and dimensions in millimeters.
Critical Information:
It is critical to follow the specified load limits and use the equipment within the recommended parameters to ensure safety and compliance with standards.
Technical Document Summary
1. Specifications and Product Details
This document provides detailed specifications for various fittings and fasteners used with ropes and chains. The products include U-Bows,
Strap Bolts, Wire Tensioners, Collar Hooks for Swing Clamps, and Shackles. Each product is listed with its article number, nominal size, dimensions, weight per 100 pieces, and units per bag.
2. U-Bows (DIN 3570)
U-Bows are made from structural steel, galvanized, and available in various sizes. They are used for securing ropes and chains. The document lists the dimensions and weights for different nominal sizes.
3. Shackles
Shackles are available in different forms (A, B, C) and are made from high tensile steel. They are used as load handling devices for lifting and moving loads. The document specifies the working load limit (WLL), dimensions, and safety factors for each type. Certificates are available upon request.
4. Wire Tensioners
These are hot dip galvanized or green lacquered and made from structural steel. They are used for tensioning wires and are available in different lengths.
5. Collar Hooks for Swing Clamps
These are galvanized and come with snap hooks, made from flat steel. They are designed for use with specific wood diameters.
6. Safety and Compliance
All products have specified working load limits that must not be exceeded. Shackles have a safety factor of 5 or 6 times, depending on the type. Optional inspection certificates can be provided according to DIN EN 10204, 3.1.
7. Advantages
The document highlights the advantages of using high tensile shackles, such as low dead load and high working load capacity. It also notes that the shackle thread is not compatible with standard European threads.
Specifications:
The document details various types of high tensile shackles, including D-shape and H-shape designs, with specifications such as hot dip galvanized finish, high tensile alloyed steel material, and a safety factor of 5 or 6 times. The shackles are marked with size, working load limit (WLL), CE, and charge.
Procedures and Standards:
The shackles conform to standards such as DIN EN 13889, with optional inspection certificates available according to DIN EN 10204, 3.1. The document emphasizes that the working load limit (WLL) must not be exceeded.
Advantages:
The shackles offer low dead load and high working load, with examples showing significant load capacity improvements over standard shackles. They are recommended for longer loading connections and provide enhanced tensile strength due to the double bearing area of the bolt.
Limitations:
It is noted that the thread of the shackle cannot be assembled with the commercial European thread.
Data Summary:
The document includes tables listing article numbers, nominal sizes, working load limits, dimensions, and weights for various shackle sizes. The tables provide detailed measurements and packing unit information for each shackle type.
Applications:
The shackles are suitable for universal lifting loads and forestry ground traction mode, with specific models approved for use in ground traction mode according to DIN 30754. They are operable in temperature ranges from -20°C to +200°C.
Overview: The document provides technical specifications and guidelines for various types of shackles, eye bolts, and eye nuts. It includes details on material, finish, marking, and certification options, as well as working load limits (WLL) and packaging units.
Shackles:- Types: D-shape and H-shape shackles with screw collar pins.
- Material: Structural steel, galvanized finish.
- Marking: WK / WLL.
- Certification: Optional test report according to DIN EN 10204, 2.2.
- Usage Limitation: Not to be used as lifting devices; WLL must not be exceeded.
Eye Bolts (DIN 580 - C15E):- Material: C15E, available in self-coloured, galvanized, and hot dip galvanized finishes.
- Marking: WK / size / WLL / C15E / CE / charge.
- Certification: Optional inspection certificate according to DIN EN 10204, 3.1.
- Temperature Range: Operable from -20 °C to +200 °C.
- Application: Used as part of lifting devices and load handling attachments.
Eye Nuts (DIN 582 - C15E):- Material: C15E, available in self-coloured, galvanized, and hot dip galvanized finishes.
- Marking: WK / size / WLL / C15E / CE / charge.
- Certification: Optional inspection certificate according to DIN EN 10204, 3.1.
- Temperature Range: Operable from -20 °C to +200 °C.
- Application: Used as part of lifting devices and load handling attachments.
General Notes:- Special threads are available on request.
- Process-related limitations may affect thread gauge accuracy.
Overview: This document provides detailed specifications and descriptions for various hardware components, including eye bolts, eye nuts, turnbuckles, and turnbuckle frames. The components are primarily made from galvanized steel, with specific material grades such as C15, S235JR, and S355JR. The document includes tables listing the dimensions, working load limits (WLL), and packaging details for each component.
Key Sections:
- Eye Bolts and Eye Nuts: These components are made from C15 galvanized steel. The tables provide specifications such as working load limits (WLL), dimensions (d1, d2, d3, etc.), weight per 100 pieces, and units per bag. The WLL must not be exceeded, and each component is marked with WK, size, WLL, C15, CE, and charge.
- Turnbuckles: The document details turnbuckles made from S235JR and S355JR steel, available in self-coloured or galvanized finishes. Specifications include dimensions, adjusting range, tension path, and weight per 100 pieces. Special lengths and materials like brass, copper, and stainless steel are available upon request.
- Turnbuckle Frames with Welding Studs: These are made according to DIN 34828 standards, with options for special dimensions and materials. The document specifies the adjusting range, tension path, and weight for each frame.
- Jaw/Jaw Turnbuckles: These are rigging screws made from S355JR steel, featuring hexagon bolts and nuts. They are marked with WK, R, L, WLL, and production date. The document provides breaking load, adjusting range, tension path, and weight details.
- Hexagon Turnbuckle Frames: Made from steel of strength category 5, these frames are detailed with dimensions, wrench size, tension path, and weight. Special dimensions not conforming to DIN 1479 are noted.
Critical Information:
- Working Load Limit (WLL): The maximum load capacity for each component, which must not be exceeded.
- Material Specifications: Components are primarily made from galvanized steel, with specific grades like C15, S235JR, and S355JR.
- Packaging Details: The number of units per bag and weight per 100 pieces are specified for efficient inventory management.
- Special Requests: Options for special lengths, materials, and CE-marked components are available upon request.
Specifications:
The document provides detailed specifications for various types of turnbuckles and chains, including dimensions, material, weight, and packing units. The turnbuckles are categorized by their design (e.g., Eye/Eye, Jaw/Eye, Jaw/Jaw) and are made from materials like galvanized steel and alloyed steel. Chains are specified according to DIN EN 818-2 standards, with details on material grade, finish, and working load limits.
Procedures and Standards:
The document references several standards such as DIN EN 1090 for turnbuckles and DIN EN 818-1 for chains. It also mentions ASTM F1145 for high tensile turnbuckles. These standards ensure the products meet specific safety and performance criteria.
Recommendations:
Recommendations include ensuring that the working load limit (WLL) is not exceeded and replacing any deformed parts immediately. Turnbuckles with bent eyes and hooks are advised for minor loading cases only, and not suitable for supporting constructions.
Key Data from Tables:
The tables provide comprehensive data on product dimensions, weight per 100 pieces, and adjusting ranges. For example, turnbuckles are listed with their article numbers, nominal sizes, and specific measurements. Chains are detailed with their working load limits, dimensions, and weight per 100 meters.
Critical Information:
The document emphasizes the importance of adhering to the specified working load limits and the standards for safety and reliability. It also highlights the availability of certain products in different finishes upon request.
Specifications:
The document outlines various types of ratchets, hooks, and fittings, primarily made of galvanized or stainless steel, adhering to the DIN EN 12195-2 standard. Each product is marked with WK/LC/charge for identification.
Ratchets:
- Ratchets are available in different sizes (35 mm, 50 mm, 75 mm) with varying breaking loads (B/S) and standard tension forces (STF). They feature plastic handles and transport security options.
- Long arm ratchets and ergo-pull type ratchets are highlighted for their double lock mechanisms.
Hooks:
- J-Hooks and swivel hooks are available in single and double forms, with safety latches for enhanced security.
- Snap hooks and claw hooks are also detailed, with specifications on dimensions and weight limits.
Fittings:
- Clamping locks and end fittings are described, with emphasis on their galvanized finish and compliance with WK/LC markings.
- Airline fittings with rings are included, specifying their load limits and dimensions.
Materials and Standards:
- Products are made from materials like AISI 316 stainless steel, with some components using AISI 304 for springs.
- Safety factors and optional test reports according to DIN EN 10204, 2.2 are mentioned for certain items.
Usage and Limitations:
- The document specifies that certain items are not suitable for lifting loads, and the working load limit (WLL) must not be exceeded.
- Packing units (VPE) are provided for each product, indicating the number of pieces per bag or package.
Additional Products:
- Cargo nets made from polypropylene are listed with details on material thickness, mesh size, and overall dimensions.
- Quick links and round rings are described, emphasizing their polished finish and compliance with DIN standards.