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Sand Filling Systems

Sand Filling Systems

Sand Filling Systems

Product catalog summary
Overview of KLEIN Sand Filling Systems
KLEIN sand filling systems, particularly the kleinSAND.max, are designed for use in maintenance halls and outdoor maintenance sites. Their slim design allows easy integration into limited spaces such as maintenance facilities and alongside tracks.

Specifications and Features
  • The system automatically supplies brake sand from a storage silo to individual sand dispensing stations using a gentle conveying process.
  • Each sand dispensing station can be activated individually to meet specific maintenance facility demands.
  • An automatic air return system prevents dust from escaping into the working area by directing it to a central filter near the silo.
  • The kleinSAND.max design does not require regular inspections under European pressure vessel guidelines.
  • Available in various models (stationary, suspended, single pipe, twin pipe, Y-shape) with flexible connections.
  • Sand velocity in filling hoses is kept below 0.25 m/s to ensure gentle handling.
  • Advanced control techniques and SPC-controlled systems ensure safe and automatic operation.

System Components
  • Pneumatic conveyor for sand supply with low compressed air consumption.
  • Compact arrangement of pipes and advanced control systems.
  • Gravity balancers for filling valves and retractable hoses.
  • Sand storage silo with integrated dust extraction to prevent spills and maintain cleanliness.

Applications and References
KLEIN sand filling systems are used globally, with installations in cities such as Barcelona, Turin, Budapest, Basel, Calgary, Edmonton, Amsterdam, Baltimore, Melbourne, and many more. The systems are recognized for their environmental friendliness and efficiency in supplying brake sand to rail vehicles.

Contact Information
KLEIN Anlagenbau AG, Konrad-Adenauer-Straße 200, 57572 Niederfischbach, Germany. Phone: ++49 27 34 / 5 01-3 01, Email: [email protected], Website: www.klein-ag.de

Conclusion
With over 800 installations worldwide, KLEIN sand filling systems are a testament to the company's expertise and commitment to quality. The systems are designed to be adaptable, efficient, and environmentally friendly, making them a preferred choice for rail vehicle maintenance facilities.
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Catalog excerpts

Sand Filling Systems-1

Sand Filling Systems

 Open the catalog to page 1
Sand Filling Systems-2

Slim design for maintenance facilities KLEIN sand filling systems with kleinSAND.max are suitable for use inside maintenance halls or at outdoors maintenance sites. Thanks to the remarkably slim design, the kleinSAND.max sand dispensing stations can easily be integrated into the limited space conditions of maintenance facilities and alongside tracks. The brake sand is supplied from the storage silo to the individual sand dispensing stations fully automatically and in a particularly gentle conveying process. In order to adapt the operation of the sand filling system optimally to the special demands...

 Open the catalog to page 2
Sand Filling Systems-3

Arrangement of pipes including conveying pipe, compressed air pipe, exhaust air pipe, cable conduit. Compact, space-saving. Advanced control technique. ISO-base plate valves. Compact, protected. Flexible connection. Optimally adaptable to the conditions at site. Pneumatic conveyor to supply sand to the individual sand dispensing stations. Gentle conveying process, low consumption of compressed air. Sand storage silo with filter. Free dust is separated, no exhaust escapes into the working area. Gravity balancers relieve the weight of the filling valves and retract the hoses into a parking position...

 Open the catalog to page 3
Sand Filling Systems-4

An SPC-controlled switch and control system, equipped with a luminous circuit diagram or a screen monitoring system, ensures the safe and automatic function of the entire system. Filling valves with integrated dust extraction. Ergonomical, selfarresting, no sand spills on the floor. Filling valve equipped with sliding cone for maximum filling of various sand box sizes. KLEIN sand filling openings. Optimized for the pneumatic filling of the sand boxes. Extraction of the conveying air by special injector system. Individual for each filling valve. Effective, safe, wear-resistant.

 Open the catalog to page 4
Sand Filling Systems-5

For low sand consumption, for mobile operation in maintenance halls and at outdoors maintenance sites: KLEIN sand filling systems for the environmental friendly supply of rail vehicles with brake sand enjoy a good reputation all over the world. The experienced KLEIN team offers support and advice, from the planning of your maintenance facilities and the construction of your sand boxes and/or their filling openings to extensive service and maintenance of the system. Take advantage of our more than 30 years of experience! More than 800 KLEIN sand dispensing stations all over the world are proof...

 Open the catalog to page 5

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.