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Engineered Conveying & Robotic Systems

Engineered Conveying & Robotic Systems

Engineered Conveying & Robotic Systems

Product catalog summary
Introduction
KLEENLine has been providing automation solutions for clean production environments since 1987. They offer a combination of standard and custom robotic automation solutions, controls engineering, and in-house fabrication to deliver complete machine solutions. Their services include engineering support, 3-D design, fabrication, assembly, and testing, with a focus on sanitary conveyor design for easy cleaning.
Total Project Execution
KLEENLine manages projects from concept to completion, leveraging their in-house design and manufacturing capabilities. They serve industries such as food, animal health, beverage, pharmaceuticals, personal care, and medical devices, complying with standards like BISSC, USDA, FDA, and cGMP.
System Engineering
Services include process design support, line layout using AutoCAD, robot simulations, system design models using SolidWorks, facility layout planning, OEM outsourcing, and third-party integration. They offer single-source responsibility and facility acceptance tests.
Controls Engineering
KLEENLine is an authorized integrator for ABB, Fanuc, and Staubli, with a UL-approved control panel shop. They provide touchscreen HMI, robot motion, vision system, and PLC programming, as well as SCADA and line control integration.
Fabrication & Assembly
The company specializes in stainless steel construction, in-house sheet metal and structural fabrication, food-grade quality welding, and electrical panel shop services.
Benefits of Robotic Handling
Robotic handling increases speed and efficiency, offers flexibility for product changes, decreases product waste and production costs, improves quality and verification, and enhances operator safety.
Robotic Product Handling
KLEENLine integrates robotic systems with engineered conveyor systems and packaging equipment for turnkey solutions. They offer pick & place robots, case packing robots, and palletizing robots for comprehensive packaging solutions.
Product Orientation
They provide solutions like reciprocators, smart belts, high-speed lane switches, and combiners to maintain product orientation for downstream processes.
Integrated Lines
KLEENLine offers conveyors for case handling, chicaning conveyors, belt turn conveyors, and bi-flow accumulators, integrating sanitary product handling lines with electrical controls and installation services.
Custom Solutions & Applications
They offer custom product handling components such as belt conveyors, ultrasonic cutters, inclined conveyors, rotary disk accumulator tables, spreaders, vertical hopper infeed, settling conveyors, custom pack off, and vertical case lifts.
Engineered Conveyor Systems
KLEENLine manufactures engineered stainless steel conveyors, specializing in high-quality, low-maintenance sanitary designs for the food and pharmaceutical industries. They offer table top chain conveyors and modular plastic conveyors for various applications.
Conclusion
KLEENLine is a leading provider of sanitary product handling solutions, offering conveyors, product handling equipment, vision systems, robotics, automation controls, and systems engineering services. Their solutions are designed in-house to meet customer needs, supporting the ProMach Product Handling business line.
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Catalog excerpts

Engineered Conveying & Robotic Systems-1

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Engineered Conveying & Robotic Systems-2

KLEENLINE sERvEs the following industries • Food • Animal Health • Beverage • Pharmaceuticals • Personal Care • Medical Devices kleenline is compliant with the following • BISSC • USDA • FDA • cGMP Standards THE KLEENLINE ADVANTAGE Since 1987, KLEENLine has offered a simplified and sensible approach to automation in clean production environments. With a unique mixture of Standard and Custom robotic automation solutions, as well as Controls Engineering and In-house Fabrication, we bring it all together for a complete machine solution. We offer up-front engineering and process design support, engineering...

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Engineered Conveying & Robotic Systems-3

PICK & PLACE ROBOTS Using the latest machine vision and robotic technology, the product, wrapped or unwrapped, is picked from a process belt, oriented and placed for the next processing or packaging step. KLEENLine has its origins in food handling, conveying and orientation, linking processes and packaging. By leveraging this vast experience, we have developed fully integrated robot and vision solutions to complement our conventional solutions. robotic systems can be integrated with engineered conveyor systems and packaging equipment for a turnkey clean line. BENEFITS OF ROBOTIC HANDLING • Increased...

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Engineered Conveying & Robotic Systems-4

PRODUCT ORIENTATION The key to successful automation is to create and maintain the orientation of random or moving product. KLEENLine specializes in sanitary conveyors and modular clean equipment to convey and control product while arranging it in the proper orientation for any downstream process, from picking to packaging to palletizing. High-Speed Lane Switch Servo-driven, high-speed retractable Accepts product flow from single lane Alters product flow from multiple lanes nose conveyor for right-angle and diverts to multiple lanes. or branches to a single lane. transferring of product from...

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Engineered Conveying & Robotic Systems-5

INTEGRATED LINES KLEENLine provides integrated sanitary product handling lines that combine engineered conveyor systems, aligning and orientation systems, 3rd party equipment and robotic solutions with electrical controls and complete installation services. Case Handling Bi-Flow Accumulator Belt Turn Conveyor Conveyors for merging, diverting, In-line accumulation table designed Flexible sanitary fabric belt conveyor rejecting and transferring cases. for random buffering and discharge saves floor space through tight turns while maintaining smooth flow and product alignment. Chicaning Conveyor...

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Engineered Conveying & Robotic Systems-6

CUSTOM SOLUTIONS PRODUCT & APPLICATIONS ORIENTATION To provide complete sanitary solutions to our customers, KLEENLine offers many other custom product handling components. Some examples are shown below, but custom innovations can be developed as needed. Belt Conveyor Settling Conveyor Ultrasonic Cutter Inclined Conveyor Rotary Disk Accumulator Table Vertical Hopper Infeed Vertical Case Lift

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ENGINEERED PRODUCT CONVEYOR SYSTEMS ORIENTATION KLEENLine is a leading manufacturer of engineered stainless steel conveyors and related equipment. We specialize in high-quality, low maintenance sanitary designs used primarily in the food and pharmaceutical industries. Table Top Chain Conveyors Table Top Conveyors can be built for strict sanitary conditions. Our adjustable table-top conveyors can be designed for a variety of applications including: transporting, merging, diverting or accumulating products. Modular Plastic Conveyors Modular plastic conveyors are ideal for sanitary handling applications...

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Engineered Conveying & Robotic Systems-8

Bring us the toughest sanitary line challenges in your business. KLEENLine has earned their reputation as a leading provider of sanitary product handling solutions including conveyors, product handling equipment, vision systems, robotics, automation controls, and systems engineering services. Our super-sanitary, completely automated, and fully-integrated solutions are designed in-house for each customer. And as part of the ProMach Product Handling business line, KLEENLine helps our packaging customers protect and grow the reputation and trust of their consumers. ProMach is performance, and the...

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