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Klaschka_Double Sheet Metal Detector BDK-ET (6 pages)

Klaschka_Double Sheet Metal Detector BDK-ET (6 pages)

Klaschka_Double Sheet Metal Detector BDK-ET (6 pages)

Product catalog summary
Overview: The document provides detailed information on the BDK series Double Sheet Metal Monitor, which is essential for detecting double sheets in sheet metal processing to prevent machinery damage, especially during destacking and loading operations.
Specifications:
  • Utilizes single surface contact measurement for both ferrous (Fe) and non-ferrous (NE) metals with DSP, BDWF, and DSPW thickness sensors.
  • Maximum detectable thickness is 5.5 mm for Fe and NE using DSP and BDWF sensors; 3.5 mm for Fe and 4.0 mm for NE using DSPW sensors.
  • Operates with up to 4 sensors via a switch, supporting 256 program memories for various materials and thicknesses.
  • Standard version includes an electrically isolated parallel interface; field bus version supports PROFIBUS DP.
Method of Operation: The device employs single surface contact measurement, automatically choosing between magnetic flux for ferrous and eddy current for non-ferrous sheets. A microprocessor processes measurements, which are displayed on an LC text display, with relay outputs for process control.
Technical Data:
  • Inputs include external start and threshold selection with electrical isolation.
  • Outputs feature relay outputs with specified voltage and current ratings.
  • Measurement accuracy is ±0.1 mm at calibration point, ±5% across the range.
  • Power supply is 24 V DC with overload protection.
  • Housing is metal with an IP65 protection rating.
Sensors:
  • DSP Thickness Sensors for Fe sheets with various measuring ranges.
  • BDWF Thickness Sensors for NE sheets with a range up to 5.5 mm.
  • DSPW Combination Sensors for both Fe and NE sheets with extended ranges using special adapters.
Standards: The device complies with EN 60255-1 for measuring relays and protection equipment, and EMC standards EN 61000-6-4 and EN 61000-6-2.
Accessories: Includes connecting leads, T-couplers, sensor switches, and brackets for mounting sensors, with specifications for each component.
Spare Parts for Sensor Brackets:
  • Suction Cup for Sensor Brackets M42: Model ZBF/FB42-1, Part Number 13.99-78
  • Bellows for Sensor Bracket M42: Model ZBF/FB42-2, Part Number 13.99-85
  • Bellows for Sensor Bracket M54: Model ZBF/FB54-1, Part Number 13.99-68
  • Suction Cup for Sensor Bracket M54: Model ZBF/FB54-2, Part Number 13.99-88
Certifications:
  • Certified according to DIN EN ISO 9001
Additional Information:
  • Subject to technical changes
See more

Catalog excerpts

Klaschka_Double Sheet Metal Detector BDK-ET (6 pages)-1

Sheet Metal Thickness and Double Sheet Detection Series Double Sheet Metal Monitor BDK 2 Bleche BA : Taste für Betriebsartwechsel : Taste für Eingabe-Bestätigung bzw. Fehlerquittierung +,- : Taste zur Änderung der blinkenden Werte BA : Tastenkombination für SETUP-Programm  Robust unit for reliable double sheet detection in destacking and loading facilities for sheet metal processing works (especially presses and press lines).  Single surface contact measurement with DSP sheet metal thickness sensor up to 5.5 mm for Fe.  Single surface contact measurement with BDWF sheet metal thickness sensor up to 5.5 mm for non-ferrous (NE).  Single surface contact measurement with DSPW combination thickness sensor. up to 3.5 mm for Fe. up to 4.0 mm for non-ferrous (NE).  Operation of 1 sensor directly at the device, and up to 4 sensors via a switch.  256 program memories for different material types and thicknesses with the associated sheet metal thickness sensors in the standard operating mode.  Indication of sheet thickness and program parameters.  Standard version with electrically isolated parallel interface to system controller.  Field bus version with interface to PROFIBUS DP. Application Double Sheet Monitors check the automatic destacking and separation of ferrous and non-ferrous workpieces at sheet metal processing works (e.g. presses) with automatic feeding systems such as destackers, robots, feeders, etc. They reliably detect the situations when two or more sheets stick together, and allow thus to stop the process before resulting in damage to machinery or tooling. The BDK Double Sheet Monitor is suitable for operation with various sheet metal thickness sensors for monitoring ferrous (Fe) and non-ferrous (NE) sheet metals. Depending on the sensor and/or measurement method a thickness up to max. 5.5 mm can be detected. Configuration A cover held by a standard rotary lock protects the evaluation device. Sensor and evaluation device are characterised by a sturdy construction and a high protection class. The readymade connecting leads, with plugs and sockets on both sensor and device ends, permit quick and easy mounting and commissioning of the entire system. Four operator keys and a four-line illuminated LC text display permit the convenient entry of device and measuring parameters. There are 256 program memory locations, which permit the storage of the measuring programs. They permit quick changes of material or tool during operation, and the programs remain stored even when the device is switched off. Klaschka Sensor & Motion Technologies GmbH • Am Zeller Pfad 1 • D-75242 Neuhausen • Fon +49 7234 79 0 • sales

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Klaschka_Double Sheet Metal Detector BDK-ET (6 pages)-2

BDK-ET-1.3, BDK-ET/FP-1.3, .../OB-1.3 Sheet Metal Thickness and Double Sheet Detection Ref. no. 20.05-96, ...-97, 20.21-02 Series Double Sheet Metal Monitor BDK Method of Operation The double sheet metal monitoring and the measurement of the sheet metal thickness by means of the evaluation device BDK-ET-1.3 takes place by way of single surface contact measurement methods. The selection between ferrous sheet measurement using the magnetic flux method and the non-ferrous sheet measurement based on the eddy current principle takes place automatically when selecting the sensor type. This procedure...

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Klaschka_Double Sheet Metal Detector BDK-ET (6 pages)-3

approx. 1.2 mm nickel-plated steel IP 65 0 ... 60 °C (depending on sheet type) DSPW Combination Thickness Sensor for ferrous (Fe) and non-ferrous (NE) sheets Power supply Sheet detection - Switching distance Housing Protection type Ambient temperature Single surface contact measurement with thickness sensors DSP, BDWF, or combination sensor DSPW in suction cup gripper. Single surface contact measurement with thickness sensors DSP, BDWF, or combination sensor DSPW mounted in the control station. Klaschka Sensor & Motion Technologies GmbH • Am Zeller Pfad 1 • D-75242 Neuhausen • Fon +49 7234 79...

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Klaschka_Double Sheet Metal Detector BDK-ET (6 pages)-4

Sheet Metal Thickness and Double Sheet Detection Series Double Sheet Metal Monitor BDK BDIW-1.4 Sheet Thickness Sensor Switch Versions with connecting lead straight or angled – also available with open ends. Connection of up to 4 sensors to the BDK connector. Evaluation Device BDK Sensor connection XS1 Sheet Sheet metal thickness sensor for non-ferromagnetc sheets BDWF-m54rg-2s 13.05-73 ADD1/2-1.3 T-Coupler Connection of 2 different sensor types to the BDK connector. Klaschka Sensor & Motion Technologies GmbH • Am Zeller Pfad 1 • D-75242 Neuhausen • Fon +49 7234 79 0 • [email protected] • www....

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Klaschka_Double Sheet Metal Detector BDK-ET (6 pages)-5

For single surface contact monitoring (e.g. for destacking equipment), sheet thickness sensors are often built into the suction cup of the gripper. For the DSP, DSPW, and BDWF thickness sensors with (M42, M54) design there are different versions of sensor brackets available. - spring-mounted, with a flexible spherical bearing Spare Parts for Sensor Brackets Spare Parts for Sensor Brackets Klaschka Sensor & Motion Technologies GmbH • Am Zeller Pfad 1 • D-75242 Neuhausen • Fon +49 7234 79 0 • [email protected] • www.klaschka.de

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Klaschka_Double Sheet Metal Detector BDK-ET (6 pages)-6

BDK-ET-1.3, BDK-ET/FP-1.3, .../OB-1.3 Sheet Metal Thickness and Double Sheet Detection Ref. no. 20.05-96, ...-97, 20.21-02 Series Double Sheet Metal Monitor BDK Order Data (designation / ref.no)Evaluation Devices BDK-ET-1.3, relay outputs 20.05-96 BDK-ET/OB-1.3, semi-conductor relay outputs 20.21-02 - For using the DSPW-42sg-1s sensor, the evaluation device has to be equipped with software version E118 or higher. for non-ferrous (NE) sheets up to 5.5 mm Thread M54 x 0.75 All connecting leads are oil-resistant and suitable for drag chains. Please indicate the lead length X when ordering (standard...

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