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KKS Mold and die cleaning systems

KKS Mold and die cleaning systems

KKS Mold and die cleaning systems

Product catalog summary
Foreword
KKS, a Swiss company established in 1982, specializes in ultrasonic cleaning systems for molds and dies, focusing on innovation and customer needs to enhance performance and cost-effectiveness.
Purity as a Vision
Ultrasonic cleaning is presented as a gentle, cost-effective method that prevents frequent replacements and financial losses associated with manual cleaning.
Ultrasonic Cleaning Technology
The technology uses an ultrasonic generator and piezoelectric transducers to create cavitation bubbles, effectively cleaning surfaces without damage. It adapts to various contamination levels and materials, reducing cleaning time and chemical use.
Frequency Technology
KKS systems employ SINGLE, DUAL, or MIX frequency technology for effective cleaning across different materials. Low frequencies offer powerful cleaning, while high frequencies are gentler.
Process Steps
The cleaning process includes ultrasonic cleaning, rinsing, blowing off, conserving, and drying, customizable to specific requirements for thorough cleaning and corrosion prevention.
Key Factors for Cleaning
Efficient cleaning is achieved through the arrangement of ultrasonic transducers, tank design, and oil skimmers, contributing to increased mold and die lifespan.
Advantages and Success Factors
KKS systems enhance efficiency, production, cleanliness, and quality. The company offers consulting, process media, and training for optimal results.
Solutions without Limitations
KKS provides standard and custom systems with advanced ultrasonic technology, adaptable and environmentally sound for various industrial applications.
System Types
  • Poly System: Designed for smaller molds, made of stainless steel or chemical-resistant polymer, with an oil separator and skimmer.
  • NW System: Suitable for medium to large molds, includes a hot air dryer and ergonomic operation panel.
  • Semi-Automatic System: Features automatic immersing and lifting, with manual transfer and optional vertical movement.
  • Fully Automated System: Operated via SPS control for consistent parameters, includes an overflow chamber and manual blowing off station.
Process Layouts
Various layouts involve ultrasonic cleaning, rinsing, conserving, blowing off, and hot air drying.
Contact Information
KKS Ultraschall AG, located in Steinen, Switzerland, provides these cleaning systems. Contact details include phone, fax, and email.
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Catalog excerpts

KKS Mold and die cleaning systems-1

Mold and die cleaning systems Swiss Quality

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KKS Mold and die cleaning systems-2

Purity as a vision Purity through utrasound Gentle and cost-effective care for your valuable molds and dies 5 Ultrasonic cleaning 5 Proven technology is indispensable for mold cleaning as well 6 SINGLE, DUAL or MIX frequency technology 7 KKS Mold and die cleaning systems Possible process steps 9 Key factors for mold and die cleaning 10 KKS - Solutions without Limitations 13 Typical solutions for mold and die cleaning 14 Manual systems type "Poly" - for smaller molds and dies 14 Manual cleaning systems type "NW" with separate hot air dryer - for medium-sized molds and dies 14...

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KKS Mold and die cleaning systems-3

Ultrasonic technology in general | 5 Gentle and cost-effective care for your valuable molds and dies A thorough cleaning is essential in the maintenance of of the liquid at the boundary of the cavity. During rubber, plastic and aluminum molds and dies. If the the compression phase, this vapor condensates again. cleaning process is insufficient, the molds have to be This creates millions of microscopic cavitation bubbles replaced more frequently, which ultimately results with oscillating sizes. If a sufficient level of ultrasonic in financial losses. Rubber- and plastic molds, as well as energy...

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KKS Mold and die cleaning systems-4

6 | Ultrasonic technology in general Ultrasonic technology in general | 7 Proven technology is indispensable for mold cleaning as well SINGLE, DUAL or MIX frequency technology The technology of aqueous ultrasonic cleaning has All systems can be equipped with SINGLE, DUAL or been implemented for quite a while and is successfully MIX frequency technology. This enables a most Purest technology used in numerous industries. Ultrasonic mold and die effective and flexible cleaning process for diverse KKS provides technologically leading solutions for cleaning systems, whether operating manually or materials...

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KKS Mold and die cleaning systems-5

KKS Mold and die cleaning systems Thanks to our extensive knowledge in developing cleaning processes and surface refinement equipment, we have an eye for appropriate solutions for every requirement. Led by advanced project management methods (we are ISO 9001 and ISO 13485 certified), using carefully selected components, and driven by the passion for our craft, we transform your specifications into durable high-quality systems. With the utmost precision. Solutions without Limitations Our services include manufacturing standard components as well as individual, customer-specific systems. KKS Technology...

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KKS Mold and die cleaning systems-6

10 | KKS Technology for mold and die cleaning KKS Technology for mold and die cleaning | 11 Key factors for mold and die cleaning Ultrasonics: the arrangement of the ultrasonic Pump-filter circuit: an accurately arranged transducers, their performance and operation frequen- pump – filter circulation process retains debris from cy are key factors for the cleaning results. We equip the tank. It must be adapted to the size of the system all systems based on customer-specific requirements. Your advantages • Efficiency – KKS ultrasonic cleaning systems reduce • Consulting – KKS relies on years of...

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KKS Mold and die cleaning systems-7

12 | KKS Technology for mold and die cleaning KKS Technology for mold and die cleaning | 13 Injection molds – before and after cleaning KKS – Solutions without Limitations Contamination: plastic- and rubber residuals Our services include manufacturing standard components as well as individual, customer-specific systems. As a dynamic, innovative and solution-oriented company, we offer to our customers environmentally sound, economically valuable and technologically advanced solutions. This, our application know-how and more than 30 years of experience make us the ideal partner for your development...

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KKS Mold and die cleaning systems-8

14 | Typical solutions for mold and die cleaning Typical solutions for mold and die cleaning | 15 Manual systems type "Poly" – for smaller Cleaning system with automatic lifting device including vertical movement of goods The system type "Poly" is built of polished stainless The semi-automatic mold cleaning process enables steel or chemical-resistant “polymer”. It is designed for automatic immersing and lifting, as well as the movement cleaning smaller dies and molds. Equipped with an of molds and dies during the cleaning process. The oil separator and oil skimmer, it adequately removes transfer...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.