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NC ROTARY TABLE CLAMPING BRIDGE PRODUCTION SYSTEM

NC ROTARY TABLE CLAMPING BRIDGE PRODUCTION SYSTEM
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NC ROTARY TABLE CLAMPING BRIDGE PRODUCTION SYSTEM

Product catalog summary
Overview: The document outlines the NC Rotary Table Clamping Bridge Production System, a versatile and cost-effective workholding platform designed for mass production. It combines KITAGAWA's rotary tables with LANG Technik's zero-point systems to improve machining efficiency and flexibility.
Key Features:
  • Built-in Quick.Point® Systems: Available in 52mm or 96mm grids, these systems maximize the machining envelope and reduce setup time.
  • Robust and Wear-Free: The mechanical zero-point system ensures high longevity with a repeatability of less than 0.005 mm.
  • High Holding Force: Capable of holding up to 6,000 kg, the system provides secure workholding with minimal actuation torque.
  • Modular and Cost-Effective: The system's modularity allows for easy expansion and changeovers without increasing overall costs.
  • Lightweight and Interchangeable: The built-in zero-point system reduces weight, allowing for heavier workpieces and easy interchangeability of workholding options.
Specifications:
  • Dimensions: Various models with specific dimensions and load capacities are available, such as MK200.CB-F52.001A and MK200.CB-N52.001A.
  • Clamping Torque: The system offers a rotary clamping torque of 1,020Nm and a cutting torque of 270Nm.
System Types:
  • CB-F Type: A single-sided trunnion system offering flexibility in workholding with options for off-centre and on-centre configurations.
  • CB-N Type: A dual-sided trunnion system designed for maximum workpiece presentation with options for different Quick.Point® grid systems.
Production Systems: The document highlights the role of Kitagawa Europe's application research group in designing custom trunnion production systems to enhance manufacturing productivity. Options include simple blank trunnions, systems with T-slots, and pneumatic or hydraulically actuated systems.
Conclusion: The CB Production System offers a highly adaptable and efficient solution for modern manufacturing needs, providing significant advantages in terms of flexibility, cost-effectiveness, and machining capability.
NC Rotary Tables Overview: The document provides detailed information about Kitagawa's NC Rotary Tables, highlighting their features, specifications, and technological advancements. It emphasizes high clamping torque, accuracy, and rigidity, achieved through innovative design and materials.
Specifications: The NC Rotary Tables incorporate Kitagawa's original cross roller bearing, which supports the main spindle with high rigidity and compact design. The tables feature a large diameter worm wheel with high teeth count, reducing pressure on the teeth surfaces and enhancing accuracy and wear resistance.
Clamping Mechanisms: The document describes two clamping systems: the air-hydro high clamping system (TX series) and the multi-disc clamping system (MR series/CK series). The latter, patented in Japan, offers increased clamping torque through multi-friction surfaces.
Performance Enhancements: The MK series rotary tables are noted for their strong and compact design, offering high cutting torque and improved performance. The tables can be paired with a Tail Spindle to further increase clamping torque.
Design Improvements: The document highlights improvements such as a wide machining area, reduced chip accumulation, and simplified installation. The rotary tables can be bolted from the top, eliminating the need for toe clamps.
Rotary Joints: A variety of compact built-in rotary joints are available, including high-pressure options, to support miniaturization and fast actuation of fixtures.
Contact Information: The document provides contact details for Kitagawa's offices across Europe, America, Asia, the Middle East, and Oceania.
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Catalog excerpts

NC ROTARY TABLE CLAMPING BRIDGE PRODUCTION SYSTEM-1

CLAMPING BRIDGE NC ROTARY TABLE CLAMPING BRIDGE PRODUCTION SYSTEM CB PRODUCTION SYSTEM  Built-in 52mm or 96mm Quick.Point  Maximise your machine envelope  Off-Centre & On-Centre types  Cost effective

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NC ROTARY TABLE CLAMPING BRIDGE PRODUCTION SYSTEM-2

Exclusively designed trunnion system for mass production Utilising KITAGAWA's extensive rotary table range and LANG Technik's zero-point systems the CB Production system combines excellence with performance, delivering an extremely flexible workholding platform.

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NC ROTARY TABLE CLAMPING BRIDGE PRODUCTION SYSTEM-3

CLAMPING BRIDGE CB Production System Clamping trunnion Typical component parts of a CB production system Image shows a Kitagawa MK200 rotary table with an MSR142A tailspindle with a CB-F96-580 Clamping bridge assembly. Part No: MK200.CB-F96.001A. Kitagawa Tail Spindle Precision ground adaptors (manufactured by LANG Technik) Clamping Bridge (manufactured by LANG Technik) Riser Plates Kitagawa Rotary table

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NC ROTARY TABLE CLAMPING BRIDGE PRODUCTION SYSTEM-4

High precision manual zero-point technology Built-in Quick point ® zero-point systems In order to maximise your machining envelope and to reduce your setup time the CB production systems all have multiple built-in Quick point ® either on 52mm grid or 96mm grid systems manufactured by LANG Technik in Germany. Robust, wear-free mechanism for highest longevity A purely mechanical zero-point system. A patented rod system inside the plate guarantees a repeatability of less than 0.005 mm. Quick point ® trunnion beds are actuated by one or two screws to ensure simple and easy operation. Due to a very...

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NC ROTARY TABLE CLAMPING BRIDGE PRODUCTION SYSTEM-5

CLAMPING Quick•Point BRIDGE Flexible system Example CB Production system Trunnion Showing multiple workholding options Allowing multi-sided machining Ultra-fast change overs Large workpieces Flat workpieces Circular workpieces Internal gripping option Irregular workpieces Double or single workpiece options Note: LANG Makro Grip® Vices, KITAGAWA Manual chucks and workpieces are not included in the scope of s

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NC ROTARY TABLE CLAMPING BRIDGE PRODUCTION SYSTEM-6

CB Production System Typical CB Production system setup - NC Rotary table, tail Spindle & trunnion assembly Many other production system setups available upon request Specifications Model 4 Allowable rotating radius (mm) 3 Plate height above datum plane (mm) 6 Allowable work inertia (kg.m ) 2 Dimensions MK200.CB-F52.001A - Single sided offset & on centre type MK200.CB-F96.001A - Single sided offset & on centre type MK200.CB-N52.001A - Dual sided On Centre type MK200.CB-N96.001A - Dual sided On Centre type

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NC ROTARY TABLE CLAMPING BRIDGE PRODUCTION SYSTEM-7

CLAMPING BRIDGE CB-F Type Off/On-Centre Single-Sided Clamping Trunnion System Image shows a Kitagawa MK200 rotary table with an MSR142A tailspindle with a CB-F96-580 Clamping bridge assembly. Part No: MK200.CB-F96.001A. Note: LANG Makro Grip® Vices and workpieces are not included in the scope of supply. 1 Very rigid system with a total assembly rotary clamping torque 4 Built in Quick point ® reduces the overall weight therefore 2 High cutting torque of 270Nm allows for rapid machining of complex shapes 5 Clamping trunnion allows for excellent tooling access and 3 Quick point ® holding force up...

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NC ROTARY TABLE CLAMPING BRIDGE PRODUCTION SYSTEM-8

CB-F Type Optional usage Option: Change clamping bridge from Off-Centre to On-Centre Maximum 480mm x 192mm x 165mm Work Piece* Allows for flat workpieces to be machined CB-F96-580 Detach clamping bridge from base of adaptor flanges Attach clamping bridge on top of adaptor flanges * this is for an Aluminium work piece, for a S45C Steel billet the maximum size would be 340mm x 112mm x 165mm, but other shapes can be used. Option: With the clamping brigde on-centre the the reverse side can be modified yourself to to take addtional workholding Blue hatched areas show where tapped holes can be positioned...

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NC ROTARY TABLE CLAMPING BRIDGE PRODUCTION SYSTEM-9

CLAMPING BRIDGE CB-N Type On-Centre Dual-Sided Clamping Trunnion System Image shows a Kitagawa MK200 rotary table with an MSR142A tailspindle with a CB-N52-580 Clamping bridge assembly. Part No: MK200.CB-N52.001A Note: LANG Makro Grip® Vices and workpieces are not included in the scope of supply. 1 Very rigid system with a total assembly rotary clamping torque 4 Built in Quick point ® reduces the overall weight therefore lowering 2 High cutting torque of 270Nm allows for rapid machining of complex shapes 5 Clamping trunnion allows for excellent tooling access and 3 Quick point ® holding force...

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NC ROTARY TABLE CLAMPING BRIDGE PRODUCTION SYSTEM-10

CB-N Type Optional usage Option: Centre height to suit your machine and work pieces Riser blocks can be designed and produced to suit your specific machine, workpiece and tooling requirements. Low riser blocks under the rotary table and tail spindle allow the trunnion and part assembly to turn a complete revolution without interference with the sub-plate. Keeping the centre height low allows more room in the Z axis for longer tools to be used. Higher riser blocks under the rotary table and tail spindle can enable taller workpieces to be machined but may restrict the tools that can be used. It...

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NC ROTARY TABLE CLAMPING BRIDGE PRODUCTION SYSTEM-11

PRODUCTION SYSTEMS Designed trunnion production systems to suit your needs Kitagawa Europe's application research group (ARG) is a team of experienced technical engineers based within our offices throughout Europe and India, co-operating and meeting with their Kitagawa American and Japanese counterparts on a regular basis. Whilst we feel that the CB Production system is perhaps the most flexible, cost effective and advanced trunnion system available to the market, we recognise that you may well want something designed to suit your specific requirements. The main purpose of the ARG is to provide...

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NC ROTARY TABLE CLAMPING BRIDGE PRODUCTION SYSTEM-12

Trunnion Data Sheet Specify exactly how you want your trunnion Step One - Your machine and Rotary Table information (if you already have a Rotary table) Machine type: Rotary table model: Machine control system: Tail spindle model: Step Two - Specify which type of Trunnion System you require Off-set Type On-centre Type Step Three - Specify essential dimensions F Rotary Table Tail Spindle Riser plate Sub-plate Riser plate E Machine table width F Machine table length C Required centre height G istance between machine D table slots D Distance from centre H achine table slot size M Step Four - Specify...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.
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