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POLYTRON® PT 3100 D

POLYTRON® PT 3100 D
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POLYTRON® PT 3100 D

Product catalog summary
Overview
The POLYTRON® PT 3100 D is a versatile laboratory disperser designed for creating homogeneous emulsions, dispersions, or suspensions using advanced rotor/stator technology. It is developed in collaboration with users and universities over 60 years.

Ergonomics and Features
- Simple operation with an on-off switch and membrane keypad.
- Digital speed control for equipment longevity and stability.
- Protection against overheating, overload, and blocking.
- Quick aggregate switching with Click & Go coupling and EasyClean Design for easy maintenance.

Performance and Results
- Produces small particle sizes for precise analysis.
- Efficient sample preparation saves time.
- Offers standard and custom-made aggregates.
- Made from durable Swiss materials for longevity.

Scale-Up Capability
Supports scaling up to pilot plant and industrial machines, handling volumes up to 10,000 liters with a fully digitized control system and illuminated LCD display.

Technical Specifications
- Processing volume: 0.1 to 10,000 ml
- Tip speed: Up to 32 m/s
- Speed range: 500 to 30,000 rpm
- Drive power: 1200W
- Connection voltage: 110 – 230 V ± 10%, 50Hz / 60Hz
- Noise level: 66 dB(A) at 25,000 rpm, 73 dB(A) at 30,000 rpm
- Operating temperature: 0 – 40 °C
- Protection class: IP 20

Applications
- General homogenizer applications, dispersions, suspensions, and emulsions.
- Dispersing resins, pigments, and tissue samples.
- Formulation of lotions, creams, and foodstuffs.
- Extraction of active pharmaceutical ingredients.

Principle of Operation
The rotor creates a vacuum, drawing the sample in and discharging it through the stator's slots, reducing particle size to several micrometers.

Aggregate Technology
- Standard aggregates made from high-alloy stainless steel 316L for popular applications.
- Special aggregates developed for specific industries and applications.

Cleaning and Maintenance
EasyClean technology allows for simple removal and fast cleaning of components by hand, dishwasher, or autoclave.

Stand and Accessories
- Various stands and accessories available, including electric plate stands and vessel holders.
- Designed for ease of use and stability with features like anti-slip mats and height adjustment.

Dispersing Vessels
Specially designed GS jars with a cloverleaf shape enhance mixing and dispersion efficiency.

Conclusion
The POLYTRON® PT 3100 D offers advanced dispersing capabilities for laboratory applications, focusing on efficiency, ease of use, and scalability. Its robust design and Swiss-made quality ensure reliable performance across various applications.
Product Specifications
Lists various models of laboratory equipment with specific capacities, dimensions, and weights. Models include GS100 series with capacities from 1000 ml to 10,000 ml, thicknesses from 1.0 mm to 2.0 mm, and weights from 495 g to 1922 g. Some models feature hook grips and covers, while others include baffles.

Operating Modes
The equipment operates in three modes: Standard Mode (manual control), Timer Mode (automatic shutdown based on speed and time), and Auto Mode (controlled via Kinematica software).

Kinematica Software Features
The software allows speed setting via PC, stores speed/time profiles, adjusts temperature limits, and provides graphical parameter representation. It records parameters in MS Excel format and includes a memory function for speed and time settings.

Parameters Displayed
The LCD display shows actual and target speed, power input/output, moment of force, motor current, supply voltage, product temperature (with optional probe), internal temperature, operating hours, and firmware details.

System Requirements
The software requires Windows XP/7/8/10 and a USB or RS-232 interface, using the Modbus protocol for data transmission.

Additional Features and Accessories
Optional accessories include temperature probes and adapters for connecting older dispersing aggregates. Various drive units are available with different power cables and stands.

Company Information
Kinematica AG, headquartered in Switzerland, provides solutions for industries such as chemical, pharma, cosmetics, life science, and food, supporting processes like blending, emulsifying, and homogenizing with particle size reduction capabilities.
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Catalog excerpts

POLYTRON® PT 3100 D-1

KINEMATICA Homogenizing perfected. LABORATORY LINE POLYTRON® PT 3100 D Stand-disperser (High-End Line), flexibile-use disperser

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POLYTRON® PT 3100 D-2

PT 3100 D Efficient, powerful, digital controls. – Applications with the highest demands for reproducibility and scaling up can be efficiently performed with this device. The fully digitized control and regulation system is very easy to operate. The illuminated LCD display shows all the parameters, which can be changed with the membrane keypad. THE EXPERT FOR YOUR LABORATORY Since more than 60 years we are perfecting the rotor /  – mallest sizes of particles / droplets: because precise S stator technology, working in close cooperation with users and universities. When using our technology, your...

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POLYTRON® PT 3100 D-3

TECHNICAL INFORMATION Processing volume 0.1 to 10000 ml (water) Tipspeed Upto max. 32 m/s Drive coupling Aggregates with F coupling Noise level (drive without 66 dB(A) at 25000 rpm aggregate) 73 dB(A) at 30000 rpm Motor Universal with carbon brushes Relative humidity (max.) 80% during storage 80% during operation Operating temperature 0-40°C USB socket B Protection classacc. to IP20 Dimensions (LxWxH) Drive: 240x130x265 mm Safety standard IEC/EN 61010-2-51 USERS / APPLICATION RANGES - General homogenizer applications - Extraction of active pharmaceutical ingredients (API) in - Dispersions, suspensions...

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POLYTRON® PT 3100 D-4

Kinematic dispersion. Using the rotor / stator system. – Who is the inventor of it? The roots of today’s Kinematica began in the former chemical / physical research institute of Prof. P. Willems in Lucerne, Switzerland, the inventor of the modern rotor / stator dispersion technology. The spinning rotor generates a Microscopic dispersions, emulsions, vacuum. The sample is drawn in and suspensions and foams are generated. discharged to the outside through the Droplets, particles, and gas bubbles stator’s slots. Between the rotor / sta- are reduced to several micrometers or smaller. Small and large...

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POLYTRON® PT 3100 D-5

RESULT - Easy height adjustment by means of two buttons - Anti-slip mat included - Available with optional vessel holder REQUIREMENTS The processing of large sample volumes or viscous products requires larger, higher torque drive units and larger aggregates which are quite heavy. These factors were the reasons for making this stand available to our customers. Now, what has long been a part of the standard equipment in the pilot plants, is now available for laboratory use. PRINCIPLE - Powerful motor mounted onto the telescopic lifting arm - Durable, robust construction - High stability due to...

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POLYTRON® PT 3100 D-6

Kinematica aggregates solve all problems you are faced with every day in the laboratory. Using our Click & Go quick release makes the changing of aggregates very easy. EC «STANDARD DISPERSING AGGREGATE» Design The universal geometry uses two rows of teeth, is suitable for a large spectrum of laboratory applications, and it is reliable and efficient. Selection and applications - All standard dispersing tasks - Grinding of animal and human tissue samples in a variety of fluids and volumes - Sample preparation for the extraction and dissolution of organic materials - Sample preparation for medical...

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POLYTRON® PT 3100 D-7

W «W-DESIGN» Design The W-design prevents fibrous, stringy or solid samples from clogging the rotor / stator. Selection and applications - Dispersing fibrous, stringy or solid samples (e.g., pieces of meat) - All standard dispersing applications similar to EC aggregate Selection and applications - Under pressure or vacuum - Preventing air from being added to emulsions - Corrosive acid mixtures Selection and applications - Fast mixing and homogenizing of solids in liquid - Processing of highly viscous products B «BIOTRONA® HIGH-TURBULENCE MIXER» Design High-turbulence mixing head with the least...

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POLYTRON® PT 3100 D-8

Dispersing vessels. For best results. – Choosing the right dispersing aggregate is crucial for good results. The right vessel also contibutes to achive the desired result. THE PROBLEM For normal cylindrical beakers, the flow creates a vortex. The mixing and dispersing efficiency decreases considerably since the product is no longer being optimally processed through the dispersing generator head. This lengthens processing times, requiring more energy input. Depending on the shape of the vortex, this may also lead to additional air being introduced. THE SOLUTION Our specially designed GS jars have...

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POLYTRON® PT 3100 D-9

CLOVERLEAF-LIKE SHAPED BOROSILICATE VESSEL Sales No. Product 0 / H (mm) Process Thickness Thread Description With screw cap and sealing 11051020 GS 15K 30 / 100 35 ml 2.8 mm GL25 Incl. cover with sealing and hole

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POLYTRON® PT 3100 D-10

PC control software. «User Interface» for the PT 3100 D. – The free-of-charge software «User Interface PT 3100 D» was developed for the operation and control of the laboratory dispersing system POLYTRON® PT 3100 D. A USB or RS232 interface provides the communication to the computer. The data transmission protocol complies with the Modbus specifications. LCD display standard, timer and automatic modes change modes change display settings cursor left/right confirm input values stop motor reduce/increase value/speed start motor/release control OPERATING MODE PARAMETERS RETRIEVABLE VIA LCD DISPLAY...

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POLYTRON® PT 3100 D-11

DRIVES Sales No. Product Description Drive Unit

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POLYTRON® PT 3100 D-12

Our mission. Your solution. Homogenizing perfected: for every industry. – Kinematica’s broad portfolio of solutions can address lmost every a dispersing application for the pharmaceutical, cosmetic, chemical, food and life science industry. Innovative powder-induction systems, solutions for completely sterile environments, or fully-compliant ATEX architecture are just some examples of the broad portfolio that Kinematica can offer with true scalability from pilot-plant to large plant configurations. Our state-of-the-art technology, in addition to a professional c onsulting and engineering suite...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.