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Product catalog summary
Overview: The document provides comprehensive technical specifications and operational guidelines for various models of Hipot and Insulation Resistance Testers by Kikusui Electronics Corporation. These testers are crucial for ensuring compliance with international safety standards such as IEC, UL, and CSA.
Key Models and Specifications:
  • TOS9201: High-end model with 5kV/100mA ACW and 6kV/10mA DCW capabilities, supporting insulation resistance testing from 0.01MW to 9.99GW.
  • TOS9200: Similar to TOS9201 but lacks DC hipot testing, includes rise/fall time control, GPIB, and RS232C interfaces.
  • TOS9213AS: Offers 10kV/5mA capabilities with a broader insulation resistance range up to -1500V.
  • TOS5302: Standard model with 5kV/100mA ACW and DCW capabilities, suitable for production and inspection lines.
Features and Functions:
  • Rise and Fall Time Control: Gradual application and reduction of test voltage to prevent surges.
  • Memory and Program Functions: Store up to 100 test conditions and execute sequential tests with up to 500 steps.
  • Output Voltage Monitoring: Suspends tests if voltage deviates significantly from the set value.
  • High-Voltage Scanner: Distributes test voltage to multiple points, supporting up to 16 channels.
Applications and Compliance: Designed for R&D, quality assurance, and automatic testing systems, complying with various international safety standards.
Recommendations: Consult with Kikusui for selecting the appropriate model based on specific application needs and compliance requirements.
High-Voltage Scanner Operation: TOS9200/TOS9201 allows selection of electric potential modes for each channel, enabling AC/DC hipot or insulation resistance tests on four test points.
Remote Control and Signal I/O: REMOTE connector facilitates remote start/stop operations, while SIGNAL I/O connector allows for remote memory recall and control of test operations.
GPIB/RS-232C Interface: Supports remote control of most functions except the POWER switch, KEYLOCK, and AUTO functions.
System Configurations: Examples of system setups for different testing scenarios are provided, including standalone use, multiple channel testing, and fully automated systems.
Technical Specifications: Detailed specifications for the TOS9200 and TOS9201, including measurement ranges, accuracy, response times, and output characteristics for both AC and DC testing.
Important Considerations: Cautions regarding the use of multiple high-voltage scanners and the need for proper rack mounting to prevent overheating.
Environmental and Safety Standards: Conforms to EMC Directive 2004/108/EC and Low Voltage Directive 2006/95/EC, with specified operating and storage temperature and humidity ranges.
Accessories: Includes AC power cable, high-voltage test lead wire, interlock jumper, and operation manuals.
Additional Features of TOS9213AS: Capable of testing up to 10 kV/5 mA with a maximum output of 50 W in DC withstanding voltage test.
Specifications: Outlines specifications for various models, including electrical specifications, safety and compliance, dimensions, and weight.
Procedures: Describes operational procedures for the testers, including test time settings and judgment functions.
Standards and Recommendations: Recommendations for use include cabling and wiring, environmental conditions, and adherence to output time limitations.
Key Features: Highlighted features across models include digital displays, remote control functions, and safety features.
General Information: Products are intended for use under qualified supervision and are not for general consumer use.
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Catalog excerpts

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ELECTRICAL SAFETY TESTERS www.kikusui.co.jp Hipot and Insulation Resistance Testers Hipot Testers Insulation Resistance Testers Ground Bond Testers Leakage Current Testers

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TOS SERIES SELECTION GUIDE ELECTRICAL SAFETY TESTER Hipot Tester with Insulation Resistance Test High-performance type suitable for R&D, Quality Assurance, and Automatic Testing Systems Rise Time Fall Time Hipot Tester Rise Time Fall Time Rise Time High-voltage scanner (4ch) for TOS9201/9200 * TOS9221 is equipped with a contact check function Max. output-voltage of AC hipot testing Max. output-voltage of DC hipot testing Measurement range of insulation resistance testing Equipped with rise time control function Fall Time Equipped with fall time control function Rise Time Rise Time Equipped with...

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Insulation Resistance Tester PID Insulation Tester Ground Bond Tester Discontinued Timer Leakage Current Tester • Remote Control Box • Test Probe • Test Lead • Warning Light Unit • Buzzer Unit • Calibrator for a W. Tester • High-voltage Digital Voltmeter • Load resistor for calibration of a Hipot Tester P.50 to 51 • Data Acquisition Software SD004-TOS5000A (for 5050A) D 320(12.6˝)W × 132(5.2˝)H × 300(11.81˝)Dmm W 15kg(33.07 lbs) *Discontinued Products / While Supplies Last The Electrical Appliance & Material Safety Low (Japan), UL (U.S.A.), CSA (Canada), VDE (Germany) and BS (U.K) are some major...

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TOS9200 SERIES Hipot Tester with Insulation Resistance Test Perfect design for System Operation, introducing our top of the line of Hipot / Insulation Resistance Testers TOS9200(ACW) TOS9201(ACW/DCW) Capable of performing hipot and insulation testing in comply with safety standards, including IEC, EN, VDE, BS, UL,CSA, JIS and the Electrical Application and Material Safety Law (Japan) The TOS9200 Series has been developed to meet a wide diversity of customer needs. Including the refinement and enforcement of Kikusui’s former series, its specifications reflect the results of detailed study of our...

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TOS9200 SERIES Hipot Tester with Insulation Resistance Test Basic performance Three functions - AC hipot testing, DC hipot testing and insulation resistance testing The TOS9200 can perfor m AC hipot tests and insulation resistance tests, while the TOS9201 can also conduct DC withstanding tests. Once connected to a device being tested, the TOS9201 executes an AC hipot test, DC hipot test, and insulation resistance testing in succession in one process. AC hipot testing at 5 kV and 100 mA Equipped with a high-efficiency switching power supply in its highvoltage power block, a PWM-based switching...

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TOS9200 SERIES Hipot Tester with Insulation Resistance Test Diverse functions Rise-time control function In AC hipot testing, DC hipot testing and insulation resistance testing, you can apply a voltage gradually to reach the test voltage, instead of applying the test voltage directly at the start of a test. The voltage increase time can be set to 0.1s through 99.9s at a resolution of 0.1s, and to 100s to 200s at a resolution of 1s. The start voltage is also adjustable between 0% and 99% at a resolution of 1%. Fall-time control function In AC hipot testing, you can gradually decrease the test...

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TOS9200 SERIES Hipot Tester with Insulation Resistance Test Interfaces REMOTE connector & SIGNAL I/O connector The REMOTE connector on the front panel is used exclusively for Kikusui’s options (remote control/ test probe). It allows start and stop operations by remote control. The SIGNAL I/O connector on the rear panel permits operator to recall panel memory and program memory contents by remote control, as well as controlling start and stop operations. Seven different signals are output from the SIGNAL I/O connector through the open collector. [SIGNAL I/O] No. Signal name I/O Details of signal...

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TOS9200 SERIES Hipot Tester with Insulation Resistance Test For Stand alone use... Example of system for applying voltage by Test Lead or start/stop operation by Remote Control Box. 1 Item 1 Hipot / Insulation Resistance Tester AC/DC cable length Reguired numbers 1 pc. 2 High-Voltage Test Lead *1: Also available for 3m cable, TL02-TOS *2: Also available for both-hands operation, RC02-TOS Example of system for applying voltage or start/stop operation by High-Voltage Test Probe. 1 Item 1 Hipot / Insulation Resistance Tester AC/DC cable length Reguired numbers 1 pc. 2 High-Voltage Test Lead cable...

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TOS9200 SERIES Hipot Tester with Insulation Resistance Test For Single process to apply until ground bond test... Example of system consisting TOS9201 and TOS6210 1 Item 4 Low-Voltage Test Lead 5 High-Voltage Test Lead 2 Hipot / Insulation Resistance Tester AC/DC (from front panel) 1 Ground Bond Tester cable length cable length Reguired numbers Reguired numbers *1: Also available for 3m cable, TL02-TOS [Rack mount bracket] TOS9200 / 9201 (JIS) (EIA) TOS6210 / 6200 (JIS) (EIA) (from front panel) It is capable to perform for hipot / Insulation Resistance and Ground bond testing in one single process...

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TOS9200 SERIES Hipot Tester with Insulation Resistance Test Hipot Tester Item Output section Output-voltage range Resolution Accuracy Maximum rated load (*1) Maximum rated current Transformer capacity AC Output-voltage waveform(*2) Distortion Frequency Accuracy Voltage regulation Short-circuit current Type of output Output-voltage range Resolution Accuracy Maximum rated load (*1) Maximum rated current DC Ripple No load at 5 kV Maximum rated load Voltage regulation Short-circuit current Discharge function Start voltage Setting range Output-voltage monitoring function Voltmeter Scale Accuracy Analog...

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TOS9200 SERIES Hipot Tester with Insulation Resistance Test Item Judgement function Judgement method/action Judgement method UPPER FAIL LOWER FAIL Setting range for the upper current (UPPER) Setting range for the lower current(LOWER) Judgement accuracy (*3) Current detection method Response-speed switching function When the tester detects a current exceeding the upper current, it cuts off the output and makes an UPPER FAIL judgement. In DC hipot testing, however, no judgement is made until the judgement wait time (WIT TIME) has elapsed. When the tester detects a current below the lower current,...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.