TOS9300 Series

TOS9300 Series
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TOS9300 Series

Product catalog summary
Overview: The TOS9300 Series is a versatile electrical safety multi-analyzer designed for various testing applications such as Hipot, Insulation Resistance, Ground Bond, Leakage Current, and Partial Discharge. It is suitable for R&D, quality assurance, manufacturing, and laboratory tests.
Key Features:
  • All-in-one model (TOS9303LC) for AC/DC withstanding voltage, insulation resistance, ground bond, and leakage current tests.
  • Partial discharge diagnosis available with the TOS9301PD model (under development).
  • New amplifier type supports 40 A AC/DC ground bond testing.
  • Electrical breakdown inspection setting.
  • AC 5 kV/100 mA, DC 7.2 kV/100 W Hipot test capabilities.
  • Touch current/protective conductor current/leakage current testing.
  • Standard digital interfaces: LAN, USB, RS232C.
  • Easy-to-read LCD display for real-time monitoring.
  • High voltage scanner for output distribution.
Specifications:
  • AC Withstanding Voltage: 5 kV/100 mA (500 VA).
  • DC Withstanding Voltage: 7.2 kV/13.9 mA (100 W).
  • Insulation Resistance: 0.001 MΩ to 100.0 GΩ.
  • Ground Bond Testing: 0.001 Ω to 0.600 Ω (3.0 A to 42.0 A).
  • Leakage Current Testing: 1 µA to 100 mA (rms).
Design and Interface:
  • 7-inch color LCD screen with user-friendly 10-key configuration.
  • STATUS OUT connector for warning lights during high voltage output or unsafe conditions.
  • Signal I/O connector for operations and output signals.
  • Firmware updates via USB.
Safety and Compliance:
  • Complies with UL, CSA, VDE, and BS safety standards.
  • EARTH FAULT protection to prevent electric shock.
  • Offset Cancel feature to eliminate stray capacitance effects.
Applications: Suitable for automotive, medical devices, and general electrical equipment testing, ensuring compliance with global safety standards.
Specifications and Testing Procedures: The document details specifications and procedures for electrical safety and performance tests, including withstanding voltage, insulation resistance, earth continuity, and leakage current tests. It highlights the DC Hipot Test and insulation resistance testing suitable for IEC61730-2 standard PV module testing.
Detection Response Speed and Features: The TOS9300 series offers programmable detection response speed settings, rise and fall time control, and a memory function for storing up to 51 testing conditions.
Multi-Channel Testing System: The TOS9320 high voltage scanner supports multi-channel expansion for efficient testing of electronic devices with multiple points.
Leakage Current and Electrical Safety Testing: The TOS9303LC model supports AC and DC safety tests for automotive components, meeting nearly all automotive electrical safety standards.
Display and Control Interface: Features a comprehensive control interface with USB and remote connectors, and various ports for monitoring and control.
Technical Specifications: Detailed specifications for AC and DC output functions, including output range, resolution, setting accuracy, and voltage regulation.
Judgment Functions: Includes UPPER FAIL, LOWER FAIL, and PASS criteria based on resistance or sensing voltage limits.
Timer Functions: Current rise and fall time settings from 0.1 s to 200.0 s, and test time from 0.1 s to 1000.0 s.
Output Functions: Current setting range from 3.0 A to 42.0 A AC/DC with a resolution of 0.1 A.
Measurement Circuit Networks: Networks for compliance standards like IEC 60990 and IEC 60601-1 to simulate human body impedance.
Additional Features:
  • Offset Cancel Function to remove unnecessary voltage or resistance.
  • Hold Function to retain measurement results.
Calibration: Calibrated using a pure resistive load for accuracy in AC and DC measurements.
Compliance and Safety Standards: Complies with Directive 2014/35/EU and EN 61010-1, requiring proper grounding for safety.
Options and Accessories: Includes remote control boxes, high-voltage test probes, and a warning light unit.
Measurement and Calibration: High-voltage digital voltmeter for up to 10 kV measurements and standard resistors for calibration.
Product Lineup: Lists various models and their test capabilities, with the TOS9303LC model offering comprehensive features.
General Information: Equipment intended for use under qualified supervision, not for general consumer use.
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Catalog excerpts

TOS9300 Series-1

Electrical Safety Analyzer Electrical Safety Multi-analyzer All-in-one safety tester model (TOS9303LC) Insulation diagnosis available with partial discharge model (TOS9301PD ˂ Under development ˃) New amplifier type allows for 40 A AC/DC ground bond testing (Ground bond tester models) Electrical breakdown inspection setting available AC5 kV/100 mA, DC7.2 kV/100 W Hipot test Touch current/protective conductor current/leakage current test (TOS9303LC) LAN/USB/RS232C standard digital interface Easy to read LCD display for real time monitoring during tests All measurement values and standard outlines displayed in each test High voltage scanner capable of output distribution both standalone and when connected with existing withstanding voltage/insulation resistance testing equipment models [TOS5300 series, etc.] (TOS9320)

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TOS9300 Series-2

THE ALL-ROUND Hipot, Insulation Resistance, Ground Bond, Leakage or Partial Discharge, this analyzer covers it all! AC Hipot Tester with Insulation Resistance Test AC/DC Hipot Tester with Insulation Resistance Test AC/DC Hipot Tester with Insulation Resistance and Partial Discharge Test Rise Time Fall Time Rise Time Fall Time Under development Rise Time Fall Time AC Hipot Tester with Ground Bond Test AC/DC Hipot Tester with Insulation Resistance and Ground Bond Test AC/DC Hipot Tester with Insulation Resistance, Ground Bond, and Leakage Current Test Rise Time Fall Time Rise Time Fall Time Rise...

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TOS9300 Series-3

DER Electrical Safety Multi-analyzer The TOS9300 series is a high performance electrical safety analyzer that complies to a wide range of universal standards. Hipot, Insulation Resistance, Ground Bond, Leakage Current (touch current and protective conductor current) and partial discharge can all be tested. A total of 6 models are available for standard compliance tests in a wide variety of applications including R&D, quality assurance manufacturing lines and laboratory tests. ● All-in-one safety tester model (TOS9303LC) ● Insulation diagnosis available with partial discharge model (TOS9301PD...

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TOS9300 Series-4

Features Color LCD Screen for Improved Visibility! A brand-new 7-inch LCD display allows for easy access to your custom settings, standard outlines and blueprints for easy operation. (See Exterior Design P10/Display P11) I/V Monitor Terminal (Analog Monitor) Signal outputs on the rear panel I/V terminal allow the user to monitor current/voltage waveforms during hipot tests with only an oscilloscope. Current sensors and high voltage probes not required. Oscilloscope TOS9300 Series Rear panel Can connect with an oscilloscope using a BNC cable. *There is no BNC cable option available. Users need...

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TOS9300 Series-5

Universal Input Support ● Global Support Automatic Testing Feature TOS9300 Series supports universal input for varying input voltages around the world. Tests can be combined and configured to execute automatically over long periods of time. Automotic tests are composed of programs and steps, which can be configured to initiate one after another. ● Programmable Output Frequency Stable output frequency not dependent on input power source. Testing voltage is supplied at a stable 50/60Hz frequency. GProgram schematic Step 1 AC Hipot Testing with Stable Output [Input Voltage Variation: ±0.3%] Conventional...

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TOS9300 Series-6

Features Programmable Detection Response Speed Conventional withstanding voltage testers are generally used to only detect insulation breakdown, and cannot make judgements on instantaneous discharge currents like partial discharge. However, the TOS9300 series is equipped with 5 levels of response speed settings to accurately detect low levels of insulation breakdown. Small discharges not visible to conventional withstanding voltage testers are easily detected with the TOS9300 series. Value Mean-value response type current detector. This is similar to the current detection response of Kikusui's...

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TOS9300 Series-7

Rise Time/Fall Time Control Function The rise time control function prevents unnecessary stress from being applied to the EUT. Multi-Channel Testing System (Option) ● Rise Time control function The rise time control feature allows you to gradually increase voltage to a set value while AC/ DC hipot tests are conducted. Vo l t a g e r i s e t i m e s c a n b e set from 0.1s to 20 0.0s at a resolution of 0.1s. The TOS9320 high voltage scanner allows for rapid distribution of testing voltage from the main unit to multiple testing points for withstanding voltange and insulation resistance testing....

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TOS9300 Series-8

Application Leakage Current Test Compatible with medical device leakage current testing (patient current)! (TOS9303LC only) ●Test Example Insulation transformer What is patient leakage current testing? Medical device This test measures current flowing from the point of contact between a medical instrument and a simulated human body network to the ground. If the measurement does not exceed a value deemed harmful to a human being as defined in international safety standards, the product is considered safe and compliant to electric shock prevention requirements. Patient fitting site Primary circuit...

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TOS9300 Series-9

PV (solar battery) module withstanding voltage/insulation resistance testing Withstanding voltage tests such as IEC61730-2 and JIS C 8992-2 require testing voltage to be drastically increased (4 times the maximum system voltage + 2000 V) and maintained for 1 minute. [Voltage 1000 V adaptation grade A example] 1000 V × 4-fold + 2000 V = Test voltage : DCW Easily compatible with 1000 V PV modules as well! Also fitted with a highly accurate ammeter GMeasurement accuracy: ±(1% of reading + 2 μA) frame LOW terminal connected to frame Electrode HIGH terminal connected to short circuit output electrode...

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TOS9300 Series-10

Exterior Design Front panel ●TOS9303LC DANGER LED Lights red when the power is turned on, when a test is in progress, when a high voltage is being output, or when there is residual voltage at the output terminals. On the TOS9303LC, the LED also lights red when supply voltage is being supplied to the EUT. Menu keys Switch display. Used for external keyboard as well as memory for settings and test results. Also used for import/ export of programs and firmware updates. Withstanding voltage, insulation resistance Common for all models. START switch Start test. Numeric keypad For value input. STOP...

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