1. Catalogs
  2. Kikusui Electronics
  3. TOS6200A Ground Bond Tester

TOS6200A Ground Bond Tester

TOS6200A Ground Bond Tester
1 / 52 PagesView full catalog

TOS6200A Ground Bond Tester

Product catalog summary
Overview of Electrical Safety Testers
This document provides comprehensive information on various electrical safety testers, including Hipot Testers, Insulation Resistance Testers, Ground Bond Testers, and Leakage Current Testers. These devices are crucial for ensuring the safety and compliance of electrical equipment with international standards.
Hipot Testers
Hipot testers perform high voltage tests to ensure the insulation of electrical devices can withstand high voltages without breaking down. The TOS9200 series offers both AC and DC hipot testing capabilities, featuring rise-time and fall-time control, offset cancel function, and memory function for storing test conditions.
Insulation Resistance Testers
These testers measure the resistance of the insulation in electrical devices, ensuring it is within safe limits. The TOS9200 series can measure insulation resistance from 0.01 MW to 9.99 GW, with test voltages ranging from 25 V to 1000 V.
Ground Bond Testers
Ground bond testers ensure that the grounding of electrical devices is adequate to prevent electric shock. The TOS6200 model is compatible with the TOS9200 series for comprehensive testing.
Leakage Current Testers
These testers measure the current that leaks through the insulation of electrical devices, crucial for safety compliance. The TOS3200 model measures leakage currents from 30μA to 30mA.
Key Features and Functions
The TOS9200 series includes advanced features such as a high-efficiency switching power supply, digital voltmeter and ammeter, memory and program functions, and high-voltage scanner capability.
Compliance with Safety Standards
The testers comply with various international safety standards, including IEC, EN, VDE, BS, UL, CSA, and JIS, ensuring suitability for global use in electrical safety.
Conclusion
The document emphasizes selecting the appropriate model based on specific testing requirements and highlights the advanced capabilities of the TOS9200 series in providing reliable and efficient electrical safety testing.
High-Voltage Scanner Operation
The TOS9200/TOS9201 allows selection of electric potential modes for each channel, enabling AC/DC hipot or insulation resistance tests on four test points. Settings can be configured via the panel or remotely using GPIB/RS-232C interfaces.
Remote Control and Signal I/O
The REMOTE connector facilitates remote start/stop operations, while the SIGNAL I/O connector allows for remote memory recall and control of test operations.
GPIB/RS-232C Interface
This interface supports remote control of most functions except the POWER switch, KEYLOCK, and AUTO functions.
System Configurations
Examples of system setups for different testing scenarios are provided, including standalone use, multiple channel testing, and fully automated systems.
Technical Specifications
Detailed specifications for the TOS9200 and TOS9201 include measurement ranges, accuracy, response times, and calibration procedures.
Operational Guidelines
Guidelines for safe operation include output time limitations and the effects of stray capacitance on measurement accuracy.
Safety Precautions
It is critical to never ground the Device Under Test (DUT) when connected to the LOW terminal, as this poses a severe safety risk.
Additional Features of TOS9213AS
This model extends the capabilities of the TOS9200 series for photovoltaic module testing, offering up to 10 kV/5 mA output and high-precision current measurement.
Accessories
The tester comes with an AC power cable, high-voltage test lead wire, interlock jumper, high-voltage danger seal, fuse, and operation manuals.
Specifications and Features
The document outlines specifications for various models of Hipot Testers, including TOS5200, TOS8030, TOS5101, and TOS5050A, with key features like digital timers, remote control functions, and signal outputs for pass/fail indications.
Procedures and Standards
Operational procedures include warm-up time, temperature and humidity conditions, and test time settings. The testers comply with various safety and electromagnetic compatibility standards.
Recommendations and Limitations
Recommendations include ensuring proper grounding for safety and using shielded cables for signal I/O. Limitations include time constraints on output to prevent overheating.
General Information
The document provides general information about the operation environment, power requirements, and accessories included with each model.
TOS7210S PID Insulation Tester and TOS6210 Ground Bond Tester
The TOS7210S evaluates the PID effect in PV modules, while the TOS6210 conducts ground bond tests up to 60 A, suitable for compliance with standards like UL60950-1.
General Features
Both testers include features for automated testing and data logging, with interfaces for remote control and data communication.
Environmental and Safety Standards
The testers conform to various safety and electromagnetic compatibility standards, ensuring reliable and safe operation.
See more

Catalog excerpts

TOS6200A Ground Bond Tester-1

ELECTRICAL SAFETY TESTERS www.kikusui.co.jp Hipot and Insulation Resistance Testers Hipot Testers Insulation Resistance Testers Ground Bond Testers Leakage Current Testers

 Open the catalog to page 1
TOS6200A Ground Bond Tester-2

TOS SERIES SELECTION GUIDE ELECTRICAL SAFETY TESTER Hipot Tester with Insulation Resistance Test High-performance type suitable for R&D, Quality Assurance, and Automatic Testing Systems Rise Time Fall Time Hipot Tester Rise Time Fall Time Rise Time High-voltage scanner (4ch) for TOS9201/9200 * TOS9221 is equipped with a contact check function Max. output-voltage of AC hipot testing Max. output-voltage of DC hipot testing Measurement range of insulation resistance testing Equipped with rise time control function Fall Time Equipped with fall time control function Rise Time Rise Time Equipped with...

 Open the catalog to page 2
TOS6200A Ground Bond Tester-3

Insulation Resistance Tester PID Insulation Tester Ground Bond Tester Discontinued Timer Leakage Current Tester • Remote Control Box • Test Probe • Test Lead • Warning Light Unit • Buzzer Unit • Calibrator for a W. Tester • High-voltage Digital Voltmeter • Load resistor for calibration of a Hipot Tester P.50 to 51 • Data Acquisition Software SD004-TOS5000A (for 5050A) D 320(12.6˝)W × 132(5.2˝)H × 300(11.81˝)Dmm W 15kg(33.07 lbs) *Discontinued Products / While Supplies Last The Electrical Appliance & Material Safety Low (Japan), UL (U.S.A.), CSA (Canada), VDE (Germany) and BS (U.K) are some major...

 Open the catalog to page 3
TOS6200A Ground Bond Tester-4

TOS9200 SERIES Hipot Tester with Insulation Resistance Test Perfect design for System Operation, introducing our top of the line of Hipot / Insulation Resistance Testers TOS9200(ACW) TOS9201(ACW/DCW) Capable of performing hipot and insulation testing in comply with safety standards, including IEC, EN, VDE, BS, UL,CSA, JIS and the Electrical Application and Material Safety Law (Japan) The TOS9200 Series has been developed to meet a wide diversity of customer needs. Including the refinement and enforcement of Kikusui’s former series, its specifications reflect the results of detailed study of our...

 Open the catalog to page 4
TOS6200A Ground Bond Tester-5

TOS9200 SERIES Hipot Tester with Insulation Resistance Test Basic performance Three functions - AC hipot testing, DC hipot testing and insulation resistance testing The TOS9200 can perfor m AC hipot tests and insulation resistance tests, while the TOS9201 can also conduct DC withstanding tests. Once connected to a device being tested, the TOS9201 executes an AC hipot test, DC hipot test, and insulation resistance testing in succession in one process. AC hipot testing at 5 kV and 100 mA Equipped with a high-efficiency switching power supply in its highvoltage power block, a PWM-based switching...

 Open the catalog to page 5
TOS6200A Ground Bond Tester-6

TOS9200 SERIES Hipot Tester with Insulation Resistance Test Diverse functions Rise-time control function In AC hipot testing, DC hipot testing and insulation resistance testing, you can apply a voltage gradually to reach the test voltage, instead of applying the test voltage directly at the start of a test. The voltage increase time can be set to 0.1s through 99.9s at a resolution of 0.1s, and to 100s to 200s at a resolution of 1s. The start voltage is also adjustable between 0% and 99% at a resolution of 1%. Fall-time control function In AC hipot testing, you can gradually decrease the test...

 Open the catalog to page 6
TOS6200A Ground Bond Tester-7

TOS9200 SERIES Hipot Tester with Insulation Resistance Test Interfaces REMOTE connector & SIGNAL I/O connector The REMOTE connector on the front panel is used exclusively for Kikusui’s options (remote control/ test probe). It allows start and stop operations by remote control. The SIGNAL I/O connector on the rear panel permits operator to recall panel memory and program memory contents by remote control, as well as controlling start and stop operations. Seven different signals are output from the SIGNAL I/O connector through the open collector. [SIGNAL I/O] No. Signal name I/O Details of signal...

 Open the catalog to page 7
TOS6200A Ground Bond Tester-8

TOS9200 SERIES Hipot Tester with Insulation Resistance Test For Stand alone use... Example of system for applying voltage by Test Lead or start/stop operation by Remote Control Box. 1 Item 1 Hipot / Insulation Resistance Tester AC/DC cable length Reguired numbers 1 pc. 2 High-Voltage Test Lead *1: Also available for 3m cable, TL02-TOS *2: Also available for both-hands operation, RC02-TOS Example of system for applying voltage or start/stop operation by High-Voltage Test Probe. 1 Item 1 Hipot / Insulation Resistance Tester AC/DC cable length Reguired numbers 1 pc. 2 High-Voltage Test Lead cable...

 Open the catalog to page 8
TOS6200A Ground Bond Tester-9

TOS9200 SERIES Hipot Tester with Insulation Resistance Test For Single process to apply until ground bond test... Example of system consisting TOS9201 and TOS6210 1 Item 4 Low-Voltage Test Lead 5 High-Voltage Test Lead 2 Hipot / Insulation Resistance Tester AC/DC (from front panel) 1 Ground Bond Tester cable length cable length Reguired numbers Reguired numbers *1: Also available for 3m cable, TL02-TOS [Rack mount bracket] TOS9200 / 9201 (JIS) (EIA) TOS6210 / 6200 (JIS) (EIA) (from front panel) It is capable to perform for hipot / Insulation Resistance and Ground bond testing in one single process...

 Open the catalog to page 9
TOS6200A Ground Bond Tester-10

TOS9200 SERIES Hipot Tester with Insulation Resistance Test Hipot Tester Item Output section Output-voltage range Resolution Accuracy Maximum rated load (*1) Maximum rated current Transformer capacity AC Output-voltage waveform(*2) Distortion Frequency Accuracy Voltage regulation Short-circuit current Type of output Output-voltage range Resolution Accuracy Maximum rated load (*1) Maximum rated current DC Ripple No load at 5 kV Maximum rated load Voltage regulation Short-circuit current Discharge function Start voltage Setting range Output-voltage monitoring function Voltmeter Scale Accuracy Analog...

 Open the catalog to page 10
TOS6200A Ground Bond Tester-11

TOS9200 SERIES Hipot Tester with Insulation Resistance Test Item Judgement function Judgement method/action Judgement method UPPER FAIL LOWER FAIL Setting range for the upper current (UPPER) Setting range for the lower current(LOWER) Judgement accuracy (*3) Current detection method Response-speed switching function When the tester detects a current exceeding the upper current, it cuts off the output and makes an UPPER FAIL judgement. In DC hipot testing, however, no judgement is made until the judgement wait time (WIT TIME) has elapsed. When the tester detects a current below the lower current,...

 Open the catalog to page 11
*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.