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Calibration Equipments

Calibration Equipments
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Calibration Equipments

Product catalog summary
Overview: The document provides comprehensive information on the TOS Series Electrical Safety Testers by Kikusui Electronics Corporation, focusing on models of Hipot and Insulation Resistance Testers. These testers ensure compliance with international safety standards such as IEC, UL, and CSA.
Key Models and Specifications:
  • TOS9201: High-end model with 5kV/100mA ACW and 6kV/10mA DCW capabilities, supporting insulation resistance testing from 0.01MW to 9.99GW.
  • TOS9200: Similar to TOS9201 but lacks DC hipot testing, includes rise and fall time control, GPIB, and RS232C interfaces.
  • TOS9213AS: Offers 10kV/5mA testing with a broader insulation resistance range up to -1500V.
  • TOS5302: Standard model with 5kV/100mA ACW and DCW capabilities, suitable for production and inspection lines.
Features and Functions:
  • Rise and Fall Time Control: Gradual application and reduction of test voltage to prevent stress on equipment.
  • Memory and Program Functions: Store up to 100 test conditions and execute sequential tests with up to 500 steps.
  • Output Monitoring and Safety: Functions like offset cancel, voltage hold, and current detection response speed adjustment ensure accurate and safe testing.
Applications and Compliance: Designed for R&D, quality assurance, and automatic testing systems, complying with various international safety standards.
Additional Equipment: Options include data acquisition software, remote control boxes, test probes, and high-voltage scanners for multi-channel testing.
Conclusion: The TOS Series offers a comprehensive range of electrical safety testers with advanced features for precise and reliable testing, catering to diverse industrial needs.
High-Voltage Scanner Operation: The TOS9200/TOS9201 allows selection of electric potential modes for each channel, enabling AC/DC hipot or insulation resistance tests on four test points. Settings can be configured via the panel or remotely.
Remote Control and Signal I/O: The REMOTE connector facilitates remote operations, while the SIGNAL I/O connector allows for remote memory recall and control of test operations.
Testing Configurations: Examples of system configurations for different testing scenarios are provided, including standalone use and fully automated systems.
Calibration and Safety: Calibration procedures and safety precautions ensure accurate and safe operation.
Operational Guidelines:
  • Grounding: Never ground the Device Under Test (DUT) when connected to the LOW terminal to avoid danger.
  • Judgement Functions: Provides PASS, UPPER FAIL, and LOWER FAIL judgements based on current and resistance measurements.
Environmental and Power Specifications:
  • Operating Temperature: 0 °C to 40 °C.
  • Storage Temperature: -20 °C to 70 °C.
  • Power Requirements: 100 V to 120 V AC / 200 V to 240 V AC, with a power consumption of up to 800 VA.
Accessories: Includes AC power cable, high-voltage test lead wires, interlock jumper, and operation manuals.
Standards and Safety: Conforms to IEC 61010-1 Class I, Pollution degree 2 standards. Safety features include key lock function and protection cover.
Recommendations: Ensure ambient temperature does not exceed specified limits during testing and utilize the key lock and protection cover to prevent unauthorized changes to settings.
Key Features of TOS5300 Series: Offers high-stability output with PWM amp system, AC Hipot test up to 5kV/100mA, and DC Hipot test up to 6kV/50W.
Specifications: The TOS5200 has a 500 VA capacity and can output a short circuit current of 200 mA. It features a start voltage setting at 50% of the test voltage and a test time setting from 0.1 seconds to 999 seconds.
Safety and Protection: Includes interlock protection, power supply protection, and overheat protection.
Interfaces and Connectivity: Supports USB and RS-232C interfaces for remote control and data communication.
Environmental and Power Requirements: Designed for indoor use at altitudes up to 2000 meters, operating within a temperature range of 0°C to 40°C.
General Features: Both testers include memory functions for storing test conditions and interfaces for remote control and data communication.
Additional Equipment: Describes related equipment like the RL01-TOS variable load resistor, 149-10A high-voltage digital voltmeter, and TOS1200 current calibrator.
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Catalog excerpts

Calibration Equipments-1

ELECTRICAL SAFETY TESTERS www.kikusui.co.jp Hipot and Insulation Resistance Testers Hipot Testers Insulation Resistance Testers Ground Bond Testers Leakage Current Testers

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Calibration Equipments-2

TOS SERIES SELECTION GUIDE ELECTRICAL SAFETY TESTER Hipot Tester with Insulation Resistance Test High-performance type suitable for R&D, Quality Assurance, and Automatic Testing Systems Rise Time Fall Time Hipot Tester Rise Time Fall Time Rise Time High-voltage scanner (4ch) for TOS9201/9200 * TOS9221 is equipped with a contact check function Max. output-voltage of AC hipot testing Max. output-voltage of DC hipot testing Measurement range of insulation resistance testing Equipped with rise time control function Fall Time Equipped with fall time control function Rise Time Rise Time Equipped with...

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Calibration Equipments-3

Insulation Resistance Tester PID Insulation Tester Ground Bond Tester Discontinued Timer Leakage Current Tester • Remote Control Box • Test Probe • Test Lead • Warning Light Unit • Buzzer Unit • Calibrator for a W. Tester • High-voltage Digital Voltmeter • Load resistor for calibration of a Hipot Tester P.50 to 51 • Data Acquisition Software SD004-TOS5000A (for 5050A) D 320(12.6˝)W × 132(5.2˝)H × 300(11.81˝)Dmm W 15kg(33.07 lbs) *Discontinued Products / While Supplies Last The Electrical Appliance & Material Safety Low (Japan), UL (U.S.A.), CSA (Canada), VDE (Germany) and BS (U.K) are some major...

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Calibration Equipments-4

TOS9200 SERIES Hipot Tester with Insulation Resistance Test Perfect design for System Operation, introducing our top of the line of Hipot / Insulation Resistance Testers TOS9200(ACW) TOS9201(ACW/DCW) Capable of performing hipot and insulation testing in comply with safety standards, including IEC, EN, VDE, BS, UL,CSA, JIS and the Electrical Application and Material Safety Law (Japan) The TOS9200 Series has been developed to meet a wide diversity of customer needs. Including the refinement and enforcement of Kikusui’s former series, its specifications reflect the results of detailed study of our...

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Calibration Equipments-5

TOS9200 SERIES Hipot Tester with Insulation Resistance Test Basic performance Three functions - AC hipot testing, DC hipot testing and insulation resistance testing The TOS9200 can perfor m AC hipot tests and insulation resistance tests, while the TOS9201 can also conduct DC withstanding tests. Once connected to a device being tested, the TOS9201 executes an AC hipot test, DC hipot test, and insulation resistance testing in succession in one process. AC hipot testing at 5 kV and 100 mA Equipped with a high-efficiency switching power supply in its highvoltage power block, a PWM-based switching...

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Calibration Equipments-6

TOS9200 SERIES Hipot Tester with Insulation Resistance Test Diverse functions Rise-time control function In AC hipot testing, DC hipot testing and insulation resistance testing, you can apply a voltage gradually to reach the test voltage, instead of applying the test voltage directly at the start of a test. The voltage increase time can be set to 0.1s through 99.9s at a resolution of 0.1s, and to 100s to 200s at a resolution of 1s. The start voltage is also adjustable between 0% and 99% at a resolution of 1%. Fall-time control function In AC hipot testing, you can gradually decrease the test...

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Calibration Equipments-7

TOS9200 SERIES Hipot Tester with Insulation Resistance Test Interfaces REMOTE connector & SIGNAL I/O connector The REMOTE connector on the front panel is used exclusively for Kikusui’s options (remote control/ test probe). It allows start and stop operations by remote control. The SIGNAL I/O connector on the rear panel permits operator to recall panel memory and program memory contents by remote control, as well as controlling start and stop operations. Seven different signals are output from the SIGNAL I/O connector through the open collector. [SIGNAL I/O] No. Signal name I/O Details of signal...

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Calibration Equipments-8

TOS9200 SERIES Hipot Tester with Insulation Resistance Test For Stand alone use... Example of system for applying voltage by Test Lead or start/stop operation by Remote Control Box. 1 Item 1 Hipot / Insulation Resistance Tester AC/DC cable length Reguired numbers 1 pc. 2 High-Voltage Test Lead *1: Also available for 3m cable, TL02-TOS *2: Also available for both-hands operation, RC02-TOS Example of system for applying voltage or start/stop operation by High-Voltage Test Probe. 1 Item 1 Hipot / Insulation Resistance Tester AC/DC cable length Reguired numbers 1 pc. 2 High-Voltage Test Lead cable...

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Calibration Equipments-9

TOS9200 SERIES Hipot Tester with Insulation Resistance Test For Single process to apply until ground bond test... Example of system consisting TOS9201 and TOS6210 1 Item 4 Low-Voltage Test Lead 5 High-Voltage Test Lead 2 Hipot / Insulation Resistance Tester AC/DC (from front panel) 1 Ground Bond Tester cable length cable length Reguired numbers Reguired numbers *1: Also available for 3m cable, TL02-TOS [Rack mount bracket] TOS9200 / 9201 (JIS) (EIA) TOS6210 / 6200 (JIS) (EIA) (from front panel) It is capable to perform for hipot / Insulation Resistance and Ground bond testing in one single process...

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Calibration Equipments-10

TOS9200 SERIES Hipot Tester with Insulation Resistance Test Hipot Tester Item Output section Output-voltage range Resolution Accuracy Maximum rated load (*1) Maximum rated current Transformer capacity AC Output-voltage waveform(*2) Distortion Frequency Accuracy Voltage regulation Short-circuit current Type of output Output-voltage range Resolution Accuracy Maximum rated load (*1) Maximum rated current DC Ripple No load at 5 kV Maximum rated load Voltage regulation Short-circuit current Discharge function Start voltage Setting range Output-voltage monitoring function Voltmeter Scale Accuracy Analog...

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Calibration Equipments-11

TOS9200 SERIES Hipot Tester with Insulation Resistance Test Item Judgement function Judgement method/action Judgement method UPPER FAIL LOWER FAIL Setting range for the upper current (UPPER) Setting range for the lower current(LOWER) Judgement accuracy (*3) Current detection method Response-speed switching function When the tester detects a current exceeding the upper current, it cuts off the output and makes an UPPER FAIL judgement. In DC hipot testing, however, no judgement is made until the judgement wait time (WIT TIME) has elapsed. When the tester detects a current below the lower current,...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.