POWDER COATING EQUIPMENT
POWDER COATING EQUIPMENT
WAGNER Industrial Solutions, part of the WAGNER Group, is a leading manufacturer of advanced surface coating systems using liquid, powder, paints, and fluid media. The company employs around 1,400 people globally, focusing on high-quality surface coating technologies integrated into industrial production processes.
WAGNER is recognized for pioneering electrostatic powder coating and high-tech applications. The company emphasizes simple handling, high efficiency, and environmental protection, adhering to VOC regulations. Innovations include the Unica double diaphragm pump and ergonomic AirCoat guns.
WAGNER is ISO 9001 certified, ensuring high-quality standards. The development center in Switzerland sets benchmarks in product development, ensuring compliance with international standards. The technology center in Markdorf allows customers to test products under real production conditions.
The product catalog includes systems for feeding, applying, booths, recovery, moving, control, and complete systems. Key products include Ventury Feed, IP 5000, manual and automatic application systems, and various booth types.
WAGNER offers a global service network, providing technical support and training courses to optimize coating performance. The company ensures rapid spare parts supply and offers maintenance agreements to minimize downtime.
Hubert Riek, CEO, emphasizes the importance of surface quality in product success, highlighting WAGNER's role in enhancing product aesthetics and protection.
The Powder Center fluidizes coating powder for efficient delivery to spray guns. The system ensures continuous powder flow and triggers alarms in case of shortages, with options for automatic or manual powder replenishment.
The process involves using Tribo or Corona spray guns to charge powder particles and apply them evenly to objects. Different objects require different nozzle systems for optimal coating.
Overspray powder is collected and recycled using a cyclone system, which separates the powder from the air and returns it to the feed center.
WAGNER offers modular control systems like PrimaTech, DigiTech, and ProfiTech, designed for various applications, ensuring precise control and efficiency in the coating process.
The document describes the Venturi feed system, which uses air to transport powder to spray guns. It highlights the ease of operation, maintenance, and high process reliability.
This system is designed for efficient material utilization and better coating coverage, using less air and reducing material consumption costs.
Various accessories like nozzles, hoses, and adapters are detailed, emphasizing their role in maintaining system efficiency and reliability.
This pump is suitable for various feeding types and is designed for high delivery rates with low air consumption, ensuring efficient powder transportation.
WAGNER's powder coating systems are designed to meet diverse market needs, focusing on high-quality coatings, efficiency, and adaptability to different applications.
Key specifications include valve control voltage, air inlet pressure, max delivery head, max feed line length, and powder delivery rate.
Advantages include minimal dust formation, no unscheduled interruptions, safe and rapid color change, easy operation, and individual adaptation to specific use.
Includes pump hose set, valve hose set, surge damper, suction unit, double park station, and blow-out box.
Used for intermediate feeding of coating powders, featuring alternating pinch valves, high efficiency, and reliability.
Basic color change system accommodating up to 12 powder injectors, robust and compact design, easy integration and handling.
Core of the powder supply for color-change systems, supplies up to 27 spray guns, features touch screen operation and rapid color change capabilities.
Includes vibration motor power, air consumption, and dimensions.
Corona and Tribo charging systems are detailed, including their mechanisms and suitable applications.
Includes Corona and Tribo hand guns, designed for specific powder types and applications.
Details on different hand gun models and their applications.
PrimaSprint systems for direct powder delivery, featuring electronic control units and programmable coating programs.
The PrimaSprint manual system is designed for powder coating applications, utilizing a fluidized plastic container mounted on a vibration table.
Features include a fluidized small container, graphics-supported user guidance, and the ability to store up to 50 coating programs.
The system can handle Corona powder, commercially available metallic powders, and Tribo powder.
Suitable for sample coating, small batches, and applications requiring multiple colors.
Includes input voltage, input power, input frequency, protection class, air inlet pressure, and operating temperature range.
Includes the PrimaSprint 3L V system, Corona hand gun, control unit, feed system, equipment trolley, cables, and hoses.
Various item numbers are provided for different configurations and accessories.
A wide range of accessories is available, including powder hoses, nozzle systems, and exchangeable containers.
Details on conversion sets for upgrading guns and CoronaStar attachments for improving surface quality.
Conductive powder hoses and air hoses are available for connecting to control units and supplying powder to automatic guns.
Various gun holders and kink protectors are available for secure mounting and protection of powder and air hoses.
Nozzle systems for both Corona and Tribo guns are detailed, including fan spray nozzles, deflector cones, and finger nozzles.
Tools like powder measurement bags and high voltage testers are included for assessing powder output and ensuring proper functioning of the guns.
Highlights WAGNER's cabin technology, designed for rapid color changes and efficient use of space and materials.
WAGNER manual booths provide an entry-level solution for powder coating, suitable for both standalone and integrated automatic systems.
The BASIC line offers economical booth variants suitable for small to medium-sized parts.
Designed for small and large series in flow line operations, supporting integration into automatic systems.
Ideal for budget-conscious automatic systems in harsh environments, featuring modular construction and easy cleaning.
Each booth type includes detailed technical specifications and ordering information.
Designed for cleaning up to four guns, featuring a mechanical and electrical control unit.
Details various powder collection containers and recovery systems, ensuring minimal waste and efficient operation.
Used in powder recovery modules, offering a large filter area and easy maintenance.
Available for different numbers of injectors, equipped with fluidized beds and intrinsically safe level sensors.
Include components like suction systems, ground wires, and sealing plugs, designed for various powder recovery and application setups.
Detailed specifications for various components, including filter surface area, air inlet pressure, and air consumption.
Explains the differences between filter recovery and cyclone recovery systems, highlighting their efficiency and suitability for different applications.
Designed for use with automatic booths in color change systems, achieving high removal efficiency.
Essential for cyclone systems, providing necessary suction capacity.
Highly efficient, recovering over 99.9% of coating powders.
WAGNER offers a range of linear units for dynamic coating applications, including reciprocators for automatic powder systems.
Provides item numbers for various product configurations.
Provides detailed specifications, advantages, technical data, and ordering information for various models.
Lists different reciprocator models with varying effective strokes.
Key technical specifications include input voltage, input frequency, protection class, and ambient temperature range.
Details several product variants, including short stroke reciprocators and electric in/out positioners.
Offers advantages such as long product life, automatic color change capability, and optimum layer thickness distribution.
Each product variant is accompanied by ordering information.
Designed for various applications, including moving individual guns and integrating with automated coating systems.
Details various control units, modules, and accessories used in powder coating systems.
The PrimaTech-CCM control system is modular, allowing for configurations with up to 12 module slots across 6 levels.
Key components include the CCM Prima central control module, SCM Prima extension module, and GCM Prima gap control module.
Provides detailed technical data for each component.
Offers several advantages, such as intuitive operation, reproducible settings, and high transfer efficiency.
Designed for easy installation with plug-and-play capabilities.
Describes accessories like the conveyor pulse generator and light barriers.
Describes the ProfiTech control systems designed for powder coating processes.
Different variants of the ProfiTech control systems are described.
Features of specific components like the PROFITECH PROFIBUS AIR FLOW VALVE and HIGH VOLTAGE MODULE are detailed.
Introduces the PrimaCube complete system, which includes booths, cyclones, powder centers, and control systems.
Each section provides technical data, product descriptions, and ordering information.
WAGNER is highlighted as a market leader in coating technology, offering high-quality products, innovative developments, and efficient support services.
Emphasizes WAGNER's global service network, providing maintenance, updates, and training to ensure optimal system performance and reliability.
Catalog excerpts
Industrial Solutions Industrial Solutions Printed in Germany - Item no. 2304523 - 01/2011 - Subject to change without notice. Not responsible for errors and misprints. Illustrations may vary from scope of delivery. Our General Terms and Conditions apply. All rights reserved. THE BIG WAGNER 2011 / 2012 Powder Applications
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WAGNER Industrial Solutions WAGNER - Perfect Surfaces for Industry WAGNER is the market leading manufacturer of high tech systems and components for the application of paints and powders to surfaces. We are one of only a few suppliers to offer the full spectrum of products and technologies needed throughout the entire process chain – from material feeding and mixing to transporting and controlling and, finally, to application of the material on the surface. Efficient use of resources, maximum quality and economy is what we stand for in everything we do. WAGNER Quality WAGNER Service We globally...
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Ventury Feed IP 5000 Peristaltic Conveyor PrimaCenter Convenience Powder Center Basic Powder Center Integrated Supply Systems Automatic Application Systems Manual Booths Automatic stainless steel booths Automatic plastic booths Linear Unit In/Out Positioner Z-Axes Manual Application Systems PrimaTech Control Systems DigiTech control system ProfiTech Sprint control systems Compelte Systems PrimaCube complete systems PrimaCube booth package WAGNER Product Catalog Powder Coating 2011/12 Complete systems Feeding/ Preparing
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Content | Products Feeding/Preparing Ventury Feed Manual Application Systems Standard Injectors HiCoat ED Feed System Accessories Corona manual guns Tribo manual guns PrimaSprint Airfluid PrimaSprint 60 L PrimaSprint 60L V PrimaSprint 3 LV Cup Manual Systems Powder Sets/Spraypacks Accessories Automatic Application Systems Corona Automatic Guns Tribo Automatic Guns Powder Sets/Spraypacks Accessories Suspension Booth Basic 4000 Spray Wall BASIC 8000 Accessories BASIC Booths ID transfer booth ID suspension booth ID spray wall Accessories ID booths ICM - Multicyclone Booth ICF - Filter Booth PrimaCube...
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Complete Systems PrimaCube System Multicyclon Monocyclon After-Filter Unit ICM Multicyclone After-Filter Unit Monocyclone ICF Filter Recovery ICF Fan Box Filter Trolley PrimaCube complete system PrimaCube booth system Moving Linear Units P. 171 P. 172 P. 175 P. 179 P. 181 P. 183 P. 185 P. 186 P. 187 P. 191 Reciprocator EBA 1 Reciprocator EBA 6B Short Stroke Reciprocator Roler Base 7 In/Out Positioner ZW In/Out Positioner EVW Z-Axes Rotary axes Hose Guides Accessories Control PrimaTech Control Systems P. 205 P. 207 PrimaTech CCM PrimaTech CCM Modules and accessories Gap Control and Parts Sensing...
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Reliable, knowledgeable and efficient! We know what it means to keep production processes running smoothly. As an integral component in complex production processes, our systems and products primarily need to do one thing, and that is to function; and they need to function reliably while achieving consistent quality levels. To meet this requirement, we have built up an efficient service division that quickly und unbureaucratically responds to emergency situations. Spare parts supply We are here for you! Application engineers will assist you and are often able to help with important tips and solutions...
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Dear customers, colleagues and partners Reflection is nothing else than to be engaged with different views. I like to share with you one point of view about our common tasks. We, the WAGNER-Team, are the specialists of suface coating and finishing. All things around us or we use frequently, things which makes our life more comfortable have all surfaces and than we get to learn the content itself. The sufaces are important for the first impression. Surfaces have a strong influence about sympathy or antifathy. Surfaces can be hard or soft, clean or gleamy, monochrome or coloured. They can be designed...
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1.The Powder Center Coating powder is best conveyed to the sprayguns if it is fluidized first. This is done in the Powder Feed Center, whose suction system (2) submerges into the container and ads fluidizing air to the powder. The container is placed on a special shaker table. As soon as it begins to vibrate a homogenous powder-air mixture forms. During the normal coating process powder is consumed, which leads to a lowering of the powder level inside the container. A probe measures the level and lowers the suction system when required in order to ensure a continuous powder flow. In the case...
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3. The Sprayguns Depending on the application, Tribo or Corona sprayguns are used for industrial powder coating. The powder particles are charged inside the gun and then applied evenly to the object to be coated. Different shapes and objects like wire goods, gratings or aluminum cross sections require different powder clouds for high quality coating. This is why sprayguns must be able to be equipped with a great variety of nozzles systems, such as deflector cones, fan spray nozzles etc. 4. Powder recovery A considerable amount of powder does not stick to the object during the coating process....
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WAGNER Powder Coating Philosophy As a global player, WAGNER has to be present in different kind of markets. This leads to different and sometimes even opposed requirements for product development. Nevertheless we follow our principle “perfect coatings without compromise” in all markets. This leads to uniform components which significantly improve the coating quality regardless of market. These components are produced with high quality and based on latest technological standards. Other components which do not hold such an important influence on the coating quality follow local and market specific...
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The control technology Very high reliability and precision for optimal coating results is what WAGNER control technology stands for. It offers the ideal basis for modern and high-performance automation solutions in powder coating. Optimal process coordination – an essential factor for efficiency and quality. WAGNER Control Technology Powder Application PrimaTech CCM The ideal start for efficient automation State-of-the art bus technology to control up to 60 guns and eight reciprocators ProfiTech-Sprint ProfiTech Comfort High-end solution for complex movement requirements a. PrimaTech: A modular...
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