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COATING EQUIPMENT

COATING EQUIPMENT
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COATING EQUIPMENT

Product catalog summary
Overview: The Walther Pilot catalog provides detailed information on coating, marking, and adhesive systems, as well as tanks and material supply systems, overspray filtration, and spray booths. It emphasizes system solutions for the complete spraying process, focusing on efficiency, environmental protection, and quality assurance.
Key Components and Systems:
  • Spray Guns: Available for manual and automatic operations, including HVLPPlus models for high transfer efficiency and material savings.
  • Material Supply: Utilizes pressure tanks or pumps, with options for pneumatic or electro-pneumatic control units.
  • Spray Booths: Energy-saving designs that optimize the spraying process and reduce thermal energy consumption.
  • Filtration and Drying Systems: Overspray filtration systems and drying systems enhance process efficiency.
Product Highlights:
  • PILOT Premium: Features HVLPPlus technology for optimal results and material savings, ergonomic design, and stainless steel wetted parts.
  • PILOT Maxi: Offers fine surface finish results with a PTFE-coated body for easy cleaning and high transfer efficiency.
  • PILOT Mini: Lightweight and ergonomic, suitable for small parts and decorative jobs, with a high transfer efficiency medium-pressure model.
  • PILOT Trend: Economical spray gun with precise air cap technology and ergonomic design.
  • PILOT XIII: Heavy-duty model for everyday paint jobs, suitable for water-borne coatings and aggressive media.
Environmental and Cost Benefits: The catalog emphasizes eco-friendly products that reduce costs, protect the environment, and assure quality. The use of HVLPPlus technology and energy-saving spray booths contributes to these goals.
Company Information: Walther Pilot, part of the Wagner Group, is headquartered in Wuppertal, Germany, with production facilities in Neunkirchen-Struthütten. The company has been a market leader in pressure tanks since 1923.
Specifications:
  • Airless Spray Guns: Includes models like the Wagner G15 with material pressure up to 530 bar and integrated filters.
  • AirCoat Spray Guns: Models such as GM 4100 AC and GM 4600 AC are detailed with operating pressures of 160 or 250 bar.
  • Manual Spray Guns: Various models like PILOT SIL 22, PILOT VIII, and PILOT IX are described, each with unique features.
  • Automatic Spray Guns: The PILOT WA series offers models with HVLPPlus technology for high transfer efficiency.
Procedures and Systems:
  • Stationary Systems: Designed for solvent-based materials with galvanized pressure tanks and various agitator options.
  • Mobile Systems: Include a trolley for mobility and offer different agitator and hose configurations.
  • Spray Coating Systems: Include options with double diaphragm pumps and compact units like SprayPak A and B.
Recommendations:
  • For water-borne materials, use stainless steel components to prevent corrosion.
  • Choose the appropriate spray gun model based on material type and application requirements.
Additional Options and Accessories:
  • Automatic spray guns and special application guns are available for specific needs.
  • Various nozzle sizes and configurations are offered to suit different spraying tasks.
  • Additional components like level monitoring sensors and discharge valves can enhance system functionality.
Automatic Spray Guns: Detailed specifications and applications for various models of automatic spray guns, primarily used for delicate spraying jobs, coating inner pipe surfaces, and use with robots.
Adhesive Application Systems:
  • Various models of spray guns designed for adhesive applications, featuring PTFE-coated bodies and a range of nozzle sizes.
  • Automatic spray guns for adhesive spraying, available with internal or external control and stainless steel wetted parts.
Material Pressure Tanks: Specifications, components, and optional accessories for various types of material pressure tanks, adhering to the Pressure Equipment Directive 97/23/EC.
Industrial Spraying Equipment: Detailed specifications and configurations for various industrial spraying equipment models, including the Gordon, Bestwin, Wodan, and Praetor series.
Spray Booths and Systems: The range includes spray booths, combo booths, industrial spray booths with paint arrestors, water wash booths, drying systems, and air make-up units.
Design and Cost Efficiency: Customers are encouraged to design their automatic spraying systems with WALTHER PILOT to cut costs without compromising on quality.
See more

Catalog excerpts

COATING EQUIPMENT-1

Components and Complete Systems ■ Coating, Marking and Adhesive Systems ■ Tanks and Material Supply Systems ■ Overspray Filtration, Spray Booths

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COATING EQUIPMENT-2

System Solutions for the Complete Spraying Process Walther Pilot is an expert in all aspects of spraying, • pray guns for manual or auto- S matic operation • Material supply using pressure tanks or pumps • ontrol of the spraying process C using pneumatic or electronic control units • Mountings, mounting plates, etc. for lifting devices, robots, stationary fittings • Transport of parts to the spraying facility Spray guns for all jobs Pressure tanks and agitators in various sizes and models • Overspray filtration systems or special housings for automatic spray guns • Drying systems • Reduce costs...

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COATING EQUIPMENT-3

Walther Pilot's high quality tools and complete systems enable you to work comfortably and safely, while pro- Ariane Toliopoulos, Walther Pilot Trainee Company headquarters and spray gun production are located in Wuppertal, Germany. Spray guns have been made here since 1923. State-of-the-art machining centers guarantee absolute precision and maximum customer benefit. Spray guns/coating systems Manual spray guns for paints, lacquers, etc. Special spray guns Spraying and coating systems Automatic spray guns Marking systems Automatic spray guns for marking Marking accessories Non-contact marking...

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COATING EQUIPMENT-4

Manual Spray Guns PILOT Premium Top-class spray guns for excellent surface finish results. The innovative HVLPPlus Nozzle-Air Cap Technology was designed especially for these spray guns (and also for the automatic spray gun PILOT WA 700). HVLPPlus combines the advantages of HVLP and conventional atomization: optimum results are achieved and material is saved at the same time. This makes the PILOT Premium a unique spray gun. Pressure ranges The innovative HVLPPlus Nozzle Air Cap System (blue air cap) ensures high material savings and an excellent surface finish. Measurements by the Fraunhofer...

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COATING EQUIPMENT-5

Spray guns, coating systems Manual Spray Guns PILOT Maxi Spray gun for the finest surface finish results. All wetted parts: stainless steel. Water-borne coatings and aggressive media can be sprayed without any problems. Large selection of nozzle sizes. The PTFE-coated gun body ensures easy cleaning. The transfer efficiency of the HVLP and medium-pressure models is more than 70%. • Weight: 440 g • Material pressure: max. 8 bar • Atomizing pressure: depends on model Model versions: • HVLP spray gun: PILOT Maxi-ND Gravity-feed cup, 450 ccm Material connection Suspended pressure-feed cup, 800 ccm...

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COATING EQUIPMENT-6

Manual Spray Guns PILOT Trend Good value spray gun for all everyday paint jobs. Best surface finish results with extremely precise WALTHER PILOT air cap technology. Nozzle and needle: stainless steel. Ergonomic design with sturdy nickel-plated highly compressed aluminum body. The economical medium-pressure model ensures a particularly high transfer efficiency. With standard plastic gravity-feed cup, 600 cc. • Weight: 438 g • Material pressure: max. 8 bar • Atomizing pressure: according to model Model: • Standard spray gun: PILOT Trend Plastic gravity-feed cup, 600 cc Material connection Siphon-feed...

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COATING EQUIPMENT-7

Spray guns, coating systems Manual Spray Guns PILOT XIII Robust heavy-duty spray gun for all everyday paint jobs. All wetted parts: stainless steel. Waterborne coatings and aggressive media can be sprayed without any problems. Large selection of nozzle sizes. Gun body: highly compressed aluminum. The front body is made entirely of stainless steel. • Weight: 760 g • Material pressure: max. 8 bar • Atomizing pressure: according to model Model: • HVLP Gun: PILOT XIII-ND Plastic gravity-feed cup, 600 cc Pressurized gravity-feed cup, 450 cc Material connection Suspended-pressure-feed cup, 800 cc •...

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COATING EQUIPMENT-8

Manual Spray Guns PILOT IV – The Classic Attractive spray gun in a nostalgic design with a wooden handle and plastic gravity-feed cup, 600 cc (optionally with aluminum cup, 450 cc). Light alloy body. Also available with paint feed pipe (see p. 35). • Weight: 630 g • Material pressure: max. 8 bar • Atomizing pressure: max. 8 bar 11 401 02 V Wide-to-round-jet nozzle insert 0.5 mm ø Wide-to-round-jet nozzle insert 0.8 mm ø Wide-to-round-jet nozzle insert 1.0 mm ø Wide-to-round-jet nozzle insert 1.2 mm ø Wide-to-round-jet nozzle insert 1.5 mm ø (standard) Wide-to-round-jet nozzle insert 1.8 mm ø...

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COATING EQUIPMENT-9

Spray guns, coating systems Special Application Spray Guns Model Spray gun for spraying viscous material, 450 cc gravity-feed cup, aluminum or plastic Round-jet nozzle insert, available in sizes: 1.5 / 2.0 / 2.5 / 3.0 / 3.5 / 4.0 / 4.5 / 5.0 / 5.5 mm ø Round-jet nozzle insert, available in sizes: 1.5 / 2.0 / 2.5 / 3.0 / 3.5 / 4.0 / 4.5 / 5.0 / 5.5 mm ø Round-jet spray gun with wooden handle and 350 cc aluminum gravity-feed cup. Body: nickel-plated brass Round-jet nozzle insert, available in sizes: 0.5 / 0.8 / 1.0 / 1.2 / 1.5 / 1.8 / 2.0 / 2.5 / 3.0 / 3.5 mm ø PILOT VIII Air-blow gun Gun body:...

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COATING EQUIPMENT-10

Spray Coating Systems with Material Pressure Tanks Stationary Spray Coating Systems with Pressure Tanks Solvent-based materials: • Galvanized material pressure tank, sizes available: 4, 8, 12, 22*, 24, 45*, 60 liter – more sizes available on request • Choice of agitator options: manual, air-powered or electric. We are happy to advise you about the best agitator for your requirements. • Available air-atomizing spray guns: Standard, medium-pressure, HVLPPLus- or HVLP models. • Material filter with strainer 100 mesh. Strainer insets with 30, 50, and 200 mesh are also available • Filter/pressure...

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COATING EQUIPMENT-11

Spray guns, coating systems Spray Coating Systems with Material Pressure Tanks Spray coating system for water-borne or solvent-based materials Consisting of: • Lightweight stainless steel material pressure tank type LDG 5 or LDG 10 • Standard spray gun PILOT Maxi or PILOT Premium Alternatively: medium-pressure spray gun PILOT Maxi-MD or PILOT Premium HVLPPlus Alternatively: HVLP spray gun PILOT Maxi-ND or PILOT Premium HVLP • 5 m set of hoses Optional extras: • Material filter with strainer 100 mesh to be assembled on the tank (See p.45 for further filter inserts) A • gitator options: manual,...

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