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Aseptik valve series GEMBRA

Aseptik valve series GEMBRA

Aseptik valve series GEMBRA

Product catalog summary
Overview of GEMBRA Aseptic Valve Technology
The GEMBRA valve series is an innovative hybrid technology that combines the benefits of diaphragm seals and seat-valve technology. This design ensures excellent cleanability, a dead space-free design, and optimal idling performance. The diaphragm technique allows for a large opening range and tangential flow, promoting a product-conserving medium flow. All seals in contact with the product are made from k-flex material, known for its durability, resistance to aggressive media and temperatures, and ease of cleaning.
Key Features and Advantages
  • Contamination-free aseptic function due to diaphragm sealing.
  • Hygienic design with excellent cleanability.
  • Durable k-flex sealing material.
  • Large opening stroke for optimal flow.
  • Cost-efficient maintenance and easy assembly.
Valve Types and Applications
  • Single Seat Valves: Available with radial or axial sealing, these valves offer contamination-free aseptic shut-off and are suitable for various applications, including angle and T-valves for distribution.
  • Double Seat Valves: Equipped with PT 100 for temperature monitoring, these valves provide high hygiene safety and are pressure shock resistant up to 50 bar.
Technical Specifications
  • Installation sizes: DN 40 – 100.
  • Materials: Product contact made from 1.4404/AISI 316L; non-product contact from 1.4301/AISI 304.
  • Sealings: k-flex with FDA approval.
  • Product temperature: Max 95°C; sterilization temperature: Max 140°C cyclical.
  • Pressure: Valve functions up to 8 bar; membrane pressure resistance up to 30 bar.
Conclusion
The GEMBRA valve series offers a robust solution for aseptic processes, ensuring high process reliability and hygiene safety. Its innovative design and durable materials make it a cost-effective and efficient choice for various industrial applications.
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Catalog excerpts

Aseptik valve series GEMBRA-1

TubesComponents Valves Units Engineering >

 Open the catalog to page 1
Aseptik valve series GEMBRA-2

k-flex sealing material. K-flex > TubesComponents Valves Units Engineering does not only ensures a long service life, high resi- stance to aggressive media and temperatures but is also very easy to clean. The GEMBRA-aseptic valve series stands out dueto its uncompromising hygienic design. It is based on process-safe and stable aseptic diaphragm sealing. The use of an established technology ensures a safe process and an efficient operation. GEMBRA valves are available as single-seat, change-over valves and leakage-proof double- seat valves. GEMBRA aseptic technology has been certified by the EHEDG....

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Aseptik valve series GEMBRA-3

Advantages of GEMBRA Technology: contamination free aseptic function due to diaphragm hygienic design with excellent cleanability durable k-flex sealing material big opening stroke Product-conserving media flow Fast and simple assembly with easily accessible parts > Optimised flow in the GEMBRA valve cost-efficient maintenance Sinus-diaphragm seals made of the established k-flex sealing material stand out thanks to theirhigh level of flexibility even when there are rapid temperature changes. The high strength of the diaphragm throughout the whole temperature range and the low flow resistance...

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Aseptik valve series GEMBRA-4

TubesComponents Valves Units Engineering Leckage monitoring Contamination free aseptic function due to diaphragm seal High hygiene safety due to dome-free housing Simple and quick seal exchange Metallic diaphragm support compensates pressure shocks up to 30 bar and operating pressure up to approx. 8 bar Pressure shock resistant up to 50 bar >

 Open the catalog to page 4
Aseptik valve series GEMBRA-5

GEMBRA Single seat angle valves: Contamination-free aseptic shut off GEMBRA Single seat T-valves: Contamination-free aseptic shut off and distribution GEMBRA Single seat change-over valve: Contamination-free aseptic shut off, switching and distribution >

 Open the catalog to page 5
Aseptik valve series GEMBRA-6

TubesComponents Valves Units Engineering Contamination free aseptic function due to diaphragm seal Metallic diaphragm support compensates pressure shocks up to approx. 30 bar and operating pressure up to approx. 8 bar Leckage monitoring High hygiene safety due to dome-free housing Simple and quick seal exchange Easy to clean k-flex sealing material offers amedium independent universal application Dead space-free location of the CIP/SIP-shutoff valves at the leakage room Contamination resistant and blending resistant separa- tion of adverse media due to safety room and leakage room between the...

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Aseptik valve series GEMBRA-7

Valve closed Valve open - Steam barrier active - Steam barrier inactive Cycle top Cycle bottom upper seat cleaning- Drain valve open lower seat cleaning- Drain valve open >

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Aseptik valve series GEMBRA-8

TubesComponents Valves Units Engineering Technical data Installation sizes: DN 40 100tube grade according to DIN 11850 - series 2 and DIN 11866 > Technical modifications subject to alteration ַ11/07www.kieselmann.de [email protected] series A MaterialsProduct contact: 1.4404/AISI 316L Non-product contact: 1.4301/AISI 304 Sealings Product contact: k-flex with FDA-approval SurfacesProduct contact: Radius עɤ 0,8 m E-polished Product temperature: max. 95հC Sterilisation temperature: max. 140C cyclical Product pressure Valve functions: max. 8 bar Membrane pressure resistance: max. 30 bar Control...

 Open the catalog to page 8
*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.