1. Catalogs
  2. KHK
  3. Spur gears

Spur gears

Spur gears
1 / 560 PagesView full catalog

Spur gears

Product catalog summary
Overview: This document provides comprehensive specifications and guidelines for selecting and using KHK stock gears, including spur, helical, internal, miter, bevel, screw, worm gear pairs, and bevel gearboxes. It covers gear types, materials, catalog numbers, technical specifications, and operational recommendations.
Specifications: The document details various gear types, including ground gears, hubless gears, and gears with built-in clamps. Materials include S45C, SCM415, SUS303, and various plastics. Each gear type has specific modules, heat treatments, and surface finishes. Precision grades are specified according to JIS standards, with pressure angles typically at 20°.
Catalog Numbering: KHK stock gears are ordered using catalog numbers based on a formula. The document provides a comprehensive list of catalog numbers for different gear series, indicating their module range and page references for more details.
Technical Features: Characteristics of different gear types are outlined, including material, heat treatment, tooth surface finish, and precision. Secondary operations like re-machining and the addition of keyways or set screws are possible, with specific cautions provided.
Selection Guidelines: The document advises on selecting mating gears, considering gear strength, and avoiding interference issues. It provides formulas for calculating bending strength and surface durability, emphasizing the importance of considering actual usage conditions.
Application Hints: Recommendations are provided for performing secondary operations, such as reboring and keyway slotting, and for assembling gears to ensure proper alignment and avoid noise and wear. Examples of applications where KHK gears are used are included.
Heat Treatment: Details on induction hardening for S45C products are provided, including specifications for hardness and treatment areas. The document warns of potential thermal stress cracks and changes in precision due to heat treatment.
Overall Length Tolerance: Tolerances for the overall length of spur and helical gears are specified, with exceptions noted for certain products.
Application Examples: The document concludes with examples of KHK gears used in various machines, highlighting their practical applications in industry.
Product Characteristics and Cautions: No secondary operations can be performed on precision-finished gears due to the carburizing process. Keyway dimensions may deviate due to heat treatment effects. Allowable torques are calculated based on assumed usage conditions, and backlash values are theoretical for identical gears in mesh.
Secondary Operations: Caution is advised when performing secondary operations due to induction hardening of gear teeth. Specific areas are masked during carburization to allow for modifications, but care is needed due to high hardness levels.
Additional Information: The document advises consulting the KHK Web Catalog for updated information and offers custom gear production services for products not in the KHK Stock Gear series. It also provides guidance on calculating center distances for meshing gears and profile shifted gears.
See more

Catalog excerpts

Spur gears-1

Ground Spur Gears Ground Spur Pinion Shafts Ground Spur Gears Series Steel Thin Face Spur Gears Sintered Metal Spur Gears Steel Hubless Thin Face Spur Gears Spur Gears with Built-In Clamps Stainless Steel Spur Gears Stainless Steel Fairloc Hub Spur Gears Internal Gears Newly added Catalog Number of KHK Stock Gears The Catalog Number for KHK stock gears is based on the simple formula listed below. Please order KHK gears by specifying the Catalog Numbers. (Example) Spur Gears Acetal Fairloc Hub Spur Gears Plastic Spur Gears with Steel Core Module (1 Others (Ground Gear) Type (Spur Gear Plastic Spur Gears with Stainless Steel Core Plastic Spur Gears Stainless Steel Hubs Injection Molded Spur Gears Other Information Hubless Gears Ground Gears Ring Gears Pinion Shafts Plastic Gears with Steel Core Thin Face Gears Spur Gears Brass Spur Gears Steel Ring Gears (Spur Gears) Stainless Product Re-machinable Product Resin Product Copper Alloy Product Heat Treated Product Sintered Metal Bushings RoHS Compliant Product Finished Product Helical Gears Spur Gears Steel Hubless Spur Gears Steel Spur Gears Miter Gears Spur Pinion Shafts Bevel Gears Injection Molded Product Ground Gear Screw Gears Other Bevel Worm Products Gearboxes Gear Pair Spur Gears Black Oxide coated Product

 Open the catalog to page 1
Spur gears-2

Spur Gears Characteristics To meet your requirements, KHK stock gears are made in a variety of types, materials, configurations, modules and numbers of teeth. We also offer products that allow secondary operations to be performed on the bores, shafts, outside diameters, keyways and set screws. The following table lists the main features. Heat Treatment Tooth Surface Precision JIS B 1702-1:1998 Finish Secondary Operations High strength, abrasion-resistant and compact. Thermal refined・ Gear teeth induction hardened Ground shaft pinions that allow modification of shafts to fit your bearings. Although...

 Open the catalog to page 2
Spur gears-3

KHK Technical Information Selection Hints Please select the most suitable products by carefully considering the characteristics of items and contents of the product tables. It is also important to read all applicable “CAUTION” notes before the final selection. Use of catalog numbers when ordering will simplify and expedite the processing of your order. 1. Caution in selecting the mating Gears 2. Caution in Selecting Gears Based on Gear Strength ① Basically, all spur gears, internal gears and racks can be paired as long as the module matches. The product with different materials, tooth widths,...

 Open the catalog to page 3
Spur gears-4

Spur Gears Application Hints In order to use KHK stock gears safely, carefully read the Application Hints before proceeding. If there are questions or if you require clarifications, please contact our technical department or your nearest distributor. KHK CO., LTD. TECHNICAL DEPARTMENT PHONE: 81-48-254-1744 FAX: 81-48-254-1765 E-mail [email protected] 1.Caution on Performing Secondary Operations ① If you are reboring, it is important to pay special attention to locating the center in order to avoid runout. ② The reference datum for gear cutting is the bore. Therefore, use the bore for locating...

 Open the catalog to page 4
Spur gears-5

② The table below indicates the tolerance on the total length of KHK stock spur gears. Please refer to this data when designing gear boxes or other components. ■ Overall Length Tolerance for Spur and Helical Gears Overall Length(mm) ■ Test example: Abrasion occurred on SSG3-30 due to poor ④ Verify that the two shafts are parallel. Incorrect assembly will lead to uneven teeth contact which will cause noise and wear. (After assembly, the gear mesh can be checked by applying a contact pattern compound and rotating the gears.) edge contact (only 30% with proper contact). 〔Note〕 Following products...

 Open the catalog to page 5
Spur gears-6

Ground Spur Gears Helical Gears Internal Gears Racks CP Racks & Pinions Miter Gears Bevel Gears Screw Gears Spur Gears Pressure angle Other Bevel Worm Products Gearboxes Gear Pair Standard full depth Heat treatment Gear teeth Specifications Precision grade [Caution on Product Characteristics] Outside dia. Face width Total length Web thickness Web O.D. ① Although the dimensions of the keyway are made to the JIS (Js9) tolerance, there may be some deviations due to the effects of the heat treatment. ② The allowable torques shown in the table are the calculated values according to the assumed usage...

 Open the catalog to page 6
Spur gears-7

[Caution on Secondary Operations] Internal Gears Miter Gears Bevel Gears Allowable torque (kgf·m) Screw Gears Bending strength Surface durability Bending strength Surface durability ① No secondary operations can be performed on these precision finished gears due to the applied carburizing process. For products which are different in specifications, such as bore size, we accept custom-made gear orders and provide a price quote. GCU-S Spur Gear Kit Installment : Parallel axes gears (Two-stage) Gear Type : Spur Gears Gears : 2 units of SS1.5-16     2 units of PS1.5-22 Gear Ratio : 1.89 Weight :...

 Open the catalog to page 7
Spur gears-8

Ground Spur Gears Helical Gears Internal Gears Racks CP Racks & Pinions Miter Gears Bevel Gears Screw Gears Spur Gears Pressure angle Other Bevel Worm Products Gearboxes Gear Pair Standard full depth Heat treatment Gear teeth Specifications Precision grade Outside dia. Face width Total length Web thickness Web O.D. ① Although the dimensions of the keyway are made to the JIS (Js9) tolerance, there may be some deviations due to the effects of the heat treatment. ② The allowable torques shown in the table are the calculated values according to the assumed usage conditions. Please see page 35 for...

 Open the catalog to page 8
Spur gears-9

[Caution on Secondary Operations] ① No secondary operations can be performed on these precision finished gears due to the applied carburizing process. For products which are different in specifications, such as bore size, we accept custom-made gear orders and provide a price quote. For updated information, please see KHK Web Catalog. Internal Gears Miter Gears Bevel Gears Allowable torque (kgf·m) Screw Gears Bending strength Surface durability Bending strength Surface durability Other Bevel Worm Products Gearboxes Gear Pair Helical Gears Spur Gears Ground Spur Gears

 Open the catalog to page 9

All KHK catalogs and technical brochures

  1. BB

    1  Page

  2. DS

    2  Pages

  3. LS

    1  Page

  4. SSAY series

    1  Page

  5. NSU

    5  Pages

  6. SUKB

    1  Page

  7. PS / PSA

    5  Pages

  8. SUSL

    2  Pages

  9. SUS / SUSA

    3  Pages

  10. MSGA / MSGB

    6  Pages

  11. SSGS

    1  Page

  12. SSG

    7  Pages

  13. SSY

    2  Pages

  14. SSA

    3  Pages

  15. SSR series

    1  Page

  16. SSS series

    1  Page

  17. SSAY/K

    2  Pages

  18. SS series

    16  Pages

  19. PS series

    5  Pages

  20. BSS series

    3  Pages

  21. DSL series

    2  Pages

  22. MSGA ・ MSGB

    6  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.