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Nycote® ? the insulating coating ?

Nycote® ? the insulating coating ?

Nycote® ? the insulating coating ?

Product catalog summary
Introduction to Nycote® Coating
Nycote® is an insulating coating developed by Nylok Fasteners Corporation, designed to protect threaded components from unwanted deposits during electrodeposition processes. It is particularly effective in preventing cataphoretic primers and paints from adhering to threads, thus facilitating easier installation and reducing friction.
Fields of Application
Nycote® is ideal for use where thick deposits impair the functionality of screws, such as in galvanic deposits and cataphoretic primers. It is applied as a Teflon-based powder that forms a closed layer over the threads, preventing adhesion of primers and paints.
Benefits of Nycote®
  • Reduces the coefficient of friction, allowing for quicker installation of weld nuts and bolts without the need for additional lubrication.
  • Prevents the adhesion of welding beads and unwanted deposits during electrodeposition.
  • Improves sliding properties and reduces noise during the screwing process.
  • Ensures a defined clamping force and reduces variance in the coefficient of friction.
  • Environmentally friendly and non-harmful to health.
Technical Specifications
Nycote® is applied through a patent-protected method that involves heating the threaded component and applying Teflon powder. This creates a protective layer that is mechanically bonded to the surface, strong enough to hold during processing but weak enough to be abraded during installation, ensuring electrical conductivity.
Application in Automotive Industry
Nycote® is particularly beneficial in the automotive industry, where it helps maintain clean threads during the electrodeposition of primers, reducing the need for costly reworking and ensuring reliable assembly.
Testing and Standards
Before and during the coating process, the easy running properties of nuts and bolts are tested using specific gauges. Final testing ensures that no paint adheres to the coated components. Surface treatment prior to Nycote® coating is not necessary, but special measures may be required for electroplated or painted surfaces.
Conclusion
Nycote® offers a cost-effective alternative to traditional coatings, providing significant benefits in terms of installation efficiency, cost savings, and environmental impact. Its application is particularly advantageous in industries requiring fast and reliable assembly processes.
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Catalog excerpts

Nycote® ? the insulating coating ?-1

Nycote® – the insulating coating … Where thick deposits impair the easy running properties of screws, Nycote offers the ideal protection: from galvanic deposits, as well as cataphoretic primers and paints applied during electrodeposition, particularly when using the cathodic principle. The Nylok Fasteners Corporation in the USA, Licensor to KerbKonus, developed this special coating process. A special powder blend – based on Teflon – is applied by means of heat to the screws as a closed layer which completely covers the thread. As a consequence, protective layers and primers applied during the electrodepostion process do not adhere to the threads, and so do not impair subsequent installation. In the case of parts coated with Nycote, the coefficient of friction is reduced when tightening the screws. This characteristic makes it easier for the prescribed installation conditions to be complied with. 18 The solution: Nycote® Fields of application Exhaustive testing has shown that Nycote has characteristics which prevent cataphoretic primers or paints from adhering to threads. Wherever electrodeposition or galvanic treatments are used and threaded areas have to be covered over, it makes sense to use parts pre-coated with Nycote. Wherever the Nycote protective layer covers the thread, it is not possible for primers or paints to adhere to the surface. Threaded components – both internal and external threads – are pre-coated using a special technique. They then go on to be processed in the accustomed way without problems on the production line, for example using welding machines. Another benefit: This processing method also prevents the often troublesome adhesion of welding beads. When using this method, the application of Nycote on the coupling elements serves to cover the required threaded area: This effectively prevents paint deposits on the threads which would impair installation. Another benefit of Nycote: Improved screw sliding properties. Nycote reduces the coefficient of friction during installation and guarantees a defined clamping force. The process is ideally suited for the fast installation processes demanded by many branches of industry today. Nycote replaces the coats of wax or lubricant which are often applied to improve sliding properties.

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Nycote® ? the insulating coating ?-2

... technologies for a reliable hold Benefits of applying an insulating coat … How the Nycote coating works The benefits at a glance Nycote is a patent-protected coating method involving the application of insulating (non-conductive) Teflon powder on a heated threaded component. This forms a protective layer against unwanted deposits of primers, paints and other surfaces during electrodeposition. • Nycote reduces the coefficient of friction, so allowing weld nuts and bolts to be more quickly installed and eliminating the need for subsequent oiling or greasing. The Nycote thread coating is the...

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Nycote® ? the insulating coating ?-3

.•. saves rework Coating with Nycote reduces variance in the coefficient of fric- tion, achieving a defined degree Variance in the coefficient of friction today plays a co-determining role in the dimensioning of a screw connec- tion in all currently used methods of screw tightening. As in most cases a torque-controlled method of screw connection tighte- ning is used, the required pretension force FV is determined by the tighte- This means that the pretension force FV cannot be measured directly. It is calculated indirectly as a function of To simplify, a minimum pretension force FV min. is required...

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Nycote® ? the insulating coating ?-4

... technologies for a reliable hold Nycote® Nycote® Works Standard 911/912/913 Insulating plastic coating Application For protection against cathodically applied electrodeposition coatings (cataphoretic primers and paints) using the KTL technique. This involves high layer thicknesses which can impair the easy running properties of threads. Coating of bolt thread WS 911/912: The head remains free of coating. At the same time, coating with Nycote exerts a favourable influence on the coefficient of friction occurring in threaded components and prevents the frequently occurring adhesion of weld...

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