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Kennametal
Tooling Systems News 2018

Tooling Systems News 2018

Product catalog summary

Straight Shank Tools and Hydraulic Chuck Extensions
Hydraulic chuck extensions are designed for tight workpiece situations and long-reach applications, suitable for drilling and reaming. They offer modular flexibility for lathe and multi-axis machine tool applications. Key features include excellent runout of 3 μm, through coolant capability, and high flexibility with reducer sleeves. They enhance tool life by providing a dampening effect and allow axial tool length adjustment of 10mm, balanced at G2.5 at 25,000 RPM.

Turret Adapted Clamping Units
These units are engineered to fit specific machine-tool turret interfaces, enhancing machine utilization by increasing repeatability and reducing setup times. The portfolio includes static blocks and driven tools for KM sizes 32, 40, 50, and 63, with driven tools operating up to 12,000 RPM. They are available with internal and external coolant supply and are designed for various machine models from manufacturers like DOOSAN, HAAS, HWACHEON, HYUNDAI WIA, Mazak, Mori Seiki, and OKUMA.

Technical Information
Technical specifications for various clamping units are provided, including order numbers, catalog numbers, dimensions, and operational parameters such as RPM, torque, and coolant requirements. Driven tools with internal coolant require a minimum 50 micron coolant filtration and cannot be run dry.

Shrink Fit Toolholders and Assembly Station
Details on shrink fit toolholders and assembly stations are provided, emphasizing their role in enhancing precision and efficiency in tooling systems.

Global Contacts and General Information
Contact information for global support and a guide to product table column headings and informational icons are included to assist users in navigating the product offerings.

Overview: The document provides detailed information on Kennametal's tooling systems, specifically focusing on shrink fit toolholders and assembly stations. It highlights the compatibility, precision, and efficiency of these systems, along with a comprehensive list of available adapters and technical specifications.

Shrink Fit Toolholders:

Compatible with both steel and carbide shanks.
Runout accuracy is less than 3 μm at 3xD, ensuring extended tool life and consistent surface finishing.
Includes through coolant capability and a wide selection of back-end connection types such as CV40, CV50, HSK63A, HSK100A, BT40, BT50, and PSC63.
Balanced to G2.5 at 25,000 RPM for stability and low runout.

Technical Specifications:

Detailed tables provide specifications for various shank tools including HSK63A, HSK100A, PSC63, BT40, BT50, CV40, and CV50.
Each entry includes order number, catalog number, dimensions (D1, D2, D21, L1, L2, L9), and weight (kg or lbs).

Assembly Station:

Designed to reduce indexing time and increase safety with a stable tool assembly station.
Features include steel guide pins for stability, quick release for positioning, and a small footprint for easy mounting.
Available adapters include KM, KM4X, HSK, PSC, and Steep Taper types.

Tool Selection and Optimization:

NOVO applications provide cutting tool recommendations using a rules-based approach.
Features include defining machining features, applying constraint requirements, setting machining sequences, and receiving ranked results.
Smart filters and parametric search options enhance tool selection efficiency.

Global Contacts:

Contact information for sales and technical support is provided for various regions including North America, Central/South America, Africa, and Europe.

Contact Information:
The document provides a comprehensive list of contact details for Kennametal's global offices, including sales and technical support contacts across various countries such as Finland, Spain, France, Germany, Australia, Japan, and more. Each entry includes phone numbers and email addresses for general sales and technical support.

Tooling Systems Specifications:
The document outlines various types of shanks and their specifications, including Cylindrical Plain, Weldon, Whistle Notch, and others. It also mentions standards like DIN and ISO, and provides details on coolant systems, balance specifications, and accuracy requirements.

Safety Instructions:
Important safety instructions are provided for metalcutting operations, emphasizing the need for personal protective equipment, proper ventilation, and dust control. It warns about hazards related to projectile fragments and breathing in dust or mist from grinding operations.

Product Table Codes:
Kennametal introduces short-name codes to improve the readability of product tables. These codes replace full-text descriptions and include terms like Actuation Wrench, Coolant Pressure, Adapter/Shank Diameter, and more.

Trademark Information:
The document lists various trademarks owned by Kennametal and other companies, indicating the proprietary nature of certain terms and technologies used in the document.

Headquarters Information:
Contact details for Kennametal's world headquarters and regional headquarters in Europe, Asia-Pacific, and India are provided, including addresses and phone numbers.

Catalog excerpts

Tooling Systems News

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Turret Adapted Clamping Units Turret adapted clamping units provide unmatched performance and guaranteed productivity improvement.

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Hydraulic Chuck Extensions Shank Øh6 Coolant ﬂow Clamping Ø for tools Øh6 Chamfered edge for easy tool assembly Hydraulic chuck extensions are the perfect solution for tight workpiece e situations and long-reach applications. For use in all drilling and reaming d applications. They offer modular ﬂexibility for lathe and multi-axis machine tool applications.

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• Fits in all hydraulic chucks. • Excellent runout < 3 pm. • Through coolant capability. • One clamping screw ensures easy handling. • High flexibility in conjunction with reducer sleeves. • Increases tool life by adding a dampening effect. • Axial tool length adjustment of 10mm. • Fine balanced G2.5 at 25,000 RPM.

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Straight Shank Tools Straight Shank Tools HYDRAULIC CHUCK EXTENSION D2 D1 -in G43I:XI B1 10 order number catalog number KENNAMETAL kennametal.com

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Tooling Systems kennametal.com

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Tooling Systems Turret Adapted Clamping Units Driven Unit Static Unit Turret adapted clamping units provide unmatched performance and guaranteed productivity improvement. Ensure optimized machine utilization by increasing repeatability and reducing setup times. Turret adapted clamping units are designed to ﬁt speciﬁc machine-tool turret interfaces. The offering covers various machine models from leading machine-tool builders such as DOOSAN™, HAAS™, HWACHEON™, HYUNDIA WIA, Mazak™, Mori Seiki™, and OKUMA™.

Open the catalog to page 8

• Standard portfolio features static blocks and driven tools for KM™ sizes 32, 40, 50, and 63. • Driven tools up to 12,000 RPM. Gear ratio 1:1. • Designed to fit machine-tool specific turret interfaces. • VDI mounted units for easy handling. • Bolt mounted units (BMT) for high rigidity. • Available with internal and external coolant supply.

Open the catalog to page 9

Turret Adapted Clamping Units Turret Adapted Clamping Units DOOSAN™ Machine Series: ■ Static Tool Axial • KM™ order number catalog number ■ Static Tool Radial • KM order number catalog number ■ Driven Tool Axial • KM order number ■ Driven Tool Radial • KM NOTE: Driven tools with internal coolant cannot be run dry and require a minimum 50 micron coolant filtration. Gear ratio is 1:1, unless specified otherwise. Please visit kennametal.com to download detailed drawings and models.

Open the catalog to page 10

Turret Adapted Clamping Units Turret Adapted Clamping Units Machine Series: • Puma 3100 M/CM/Y/MY (12 Station, BMT65) • Puma MX2000, 2500, 2600 T/ST/SY ■ Static Tool Axial • KM™ order number catalog number ■ Static Tool Axial • KM order number catalog number ■ Static Tool Radial • KM order number catalog number ■ Static Tool Radial • KM NOTE: * = Only usable on machines equipped with sub-spindle. Please visit kennametal.com to download detailed drawings and models.

Open the catalog to page 11

Turret Adapted Clamping Units Turret Adapted Clamping Units DOOSAN™ • Puma 3100 M/CM/Y/MY (12 Station, BMT65) • Puma MX2000, 2500, 2600 T/ST/SY Machine Series: • Puma 2100, 2600 M/MS/Y/SY (24 Station, BMT65) • Puma 2100, 2600 M/Y (12 Station, BMT65) ■ Driven Tool Axial • KM™ order number ■ Driven Tool Radial • KM NOTE: Driven tools with internal coolant cannot be run dry and require a minimum 50 micron coolant filtration. Gear ratio is 1:1, unless specified otherwise. Please visit kennametal.com to download detailed drawings and models.

Open the catalog to page 12

Turret Adapted Clamping Units Turret Adapted Clamping Units HAAS Machine Series: ■ Static Tool Axial • KM™ order number catalog number ■ Static Tool Axial • KM order number catalog number ■ Static Tool Radial • KM order number catalog number ■ Static Tool Radial • KM NOTE: * = Only usable on machines equipped with sub-spindle. Please visit kennametal.com to download detailed drawings and models.

Open the catalog to page 13

Turret Adapted Clamping Units Turret Adapted Clamping Units HAAS Machine Series: ■ Driven Tool Axial • KM™ order number ■ Driven Tool Radial • KM NOTE: Driven tools with internal coolant cannot be run dry and require a minimum 50 micron coolant filtration. Gear ratio is 1:1, unless specified otherwise. Please visit kennametal.com to download detailed drawings and models.

Open the catalog to page 14

Turret Adapted Clamping Units Turret Adapted Clamping Units HWACHEON Machine Series: • Cutex 160 MC/SMC (BMT 55) ■ Static Tool Axial order number catalog number ■ Static Tool Radial • KM order number catalog number ■ Driven Tool Axial • KM order number ■ Driven Tool Radial • KM NOTE: Driven tools with internal coolant cannot be run dry and require a minimum 50 micron coolant filtration. Gear ratio is 1:1, unless specified otherwise. Please visit kennametal.com to download detailed drawings and models.

Open the catalog to page 15

Turret Adapted Clamping Units Turret Adapted Clamping Units HWACHEON Machine Series: • Cutex 240 MC/SMC • Hi-Tech 200-450 MC/SMC/YMC/YSMC (BMT 65) ■ Static Tool Axial • KM™ order number catalog number ■ Static Tool Axial • KM order number catalog number ■ Static Tool Radial • KM order number catalog number ■ Static Tool Radial • KM NOTE: * = Only usable on machines equipped with sub-spindle. Please visit kennametal.com to download detailed drawings and models.

Open the catalog to page 16

Turret Adapted Clamping Units Turret Adapted Clamping Units HWACHEON Machine Series: • Cutex 240 MC/SMC • T2 MC/SMC/YMC/YSMC ■ Driven Tool Axial • KM™ order number ■ Driven Tool Radial • KM NOTE: Driven tools with internal coolant cannot be run dry and require a minimum 50 micron coolant filtration. Gear ratio is 1:1, unless specified otherwise. Please visit kennametal.com to download detailed drawings and models.

Open the catalog to page 17

Turret Adapted Clamping Units Turret Adapted Clamping Units HYUNDAI WIA Machine Series: • L230LMSA • SKT160, 180TTMS/TTSY (BMT55) ■ Static Tool Axial • KM™ order number catalog number ■ Static Tool Radial • KM order number catalog number ■ Driven Tool Axial • KM order number ■ Driven Tool Radial • KM NOTE: Driven tools with internal coolant cannot be run dry and require a minimum 50 micron coolant filtration. Gear ratio is 1:1, unless specified otherwise. Please visit kennametal.com to download detailed drawings and models.

Open the catalog to page 18

Tooling Systems News 2018

Tooling Systems News 2018

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