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Surface Mining Catalog

Surface Mining Catalog
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Surface Mining Catalog

Product catalog summary
Overview
Kennametal specializes in high-performance tooling solutions for surface mining, emphasizing reliability and productivity. Their SOLID platform offers engineered tools for challenging conditions, enhancing efficiency and economic viability.
Key Sections
  • Haul Road Maintenance: Features motor grader blades with tungsten carbide tips that last longer than steel, reduce maintenance, and are easy to install and replace.
  • KenCast™ Wear Protection: Provides tungsten carbide wear protection, highly resistant to abrasion and impact, extending uptime in high-wear applications.
  • Surface Miner Tools: Custom-designed drums and cutting tools tailored for precision and reduced machine vibration.
  • Crusher Tooling and Sizing: Tools with tungsten carbide inserts for maximum wear resistance in high-abrasion applications.
  • Wear Solutions: Products like Super C™, Tri-Braze™, and Prime Arc™ offer enhanced wear protection and durability.
Product Applications
Kennametal's products are suitable for various mining applications, including gold, copper, diamonds, coal, and iron ore, designed to handle different materials and conditions for optimal performance.
Additional Features
  • Online Tools: Kennametal Konnect provides an online platform for sourcing, ordering, and managing orders with access to product information and updates.
  • Scarifier Blades: Available in various sizes, compatible with all motor grader models, featuring replaceable cutting tools for easy maintenance.
  • Accessories: Includes end protectors and extraction tools to enhance durability and ease of use of scarifier blades.
Conclusion
Kennametal's surface mining products are engineered for consistent, reliable performance across a wide range of applications, ensuring maximum productivity and cost-effectiveness.
Air-Hammer Punches:
1. KAHP1 Air-Hammer Punch: Designed for removing cutting tools from blocks, featuring a hardened tip for durability, compatible with light-duty air-hammer guns.
2. KAHP 1D Air-Hammer Punch: Similar purpose as KAHP1 but fits heavy-duty air-hammer guns.
Replacement Retainers and Washers:
Various replacement retainers and washers are listed for specific cutting tools, each with unique order and catalog numbers.
Scarifier Blade Operating Guidelines:
  • Use Grade 8 plow bolts and hex nuts for installation.
  • Operate blades at a 90° angle to the road surface.
  • Inspect blades and tools daily; replace damaged tools immediately.
  • Avoid using blades for removing large rocks to maintain warranty.
  • Transport blades with long-retainer tools by rolling the moldboard backward.
  • Use lower speeds in heavy-impact applications to prevent damage.
  • Avoid "backdragging" to reduce stress on equipment.
  • Use carbide end protectors for side wear protection.
Dual Carbide Blades:
Designed for high-abrasion, low-impact applications, featuring dual carbide tungsten inserts for durability and sharpness, with a universal bolt hole pattern and warranty program.
Wear Bars:
Tungsten carbide particles bonded to steel for abrasion and impact resistance, available in standard or custom sizes, easy to weld, suitable for various applications like bucket lips and dozer blade wear areas.
Tool Selection Guide:
Tools categorized by performance levels (best, better, good) and application conditions (light to severe), including specific series like TSCX and KSMX with detailed dimensions and grades.
Specifications:
Lists multiple tools with specific dimensions in millimeters and inches, including shank sizes, plug tips, and angles, categorized by cutting conditions (light, medium, heavy) with order numbers, catalog numbers, and grades.
Tool Features:
Key features include superior impact strength, extended tool life, easy installation and removal, and compatibility with standard block sizes, designed for demanding environments with enhanced wear resistance and protection.
Wear Solutions:
Describes wear solutions like Super-C chromium carbide plates and Tri-Braze alloy steels, highlighting abrasion resistance, impact strength, and weldability, designed to extend equipment life and reduce maintenance costs.
Accessories:
Details accessories such as retainers, snap rings, and block spacers with specific order numbers and catalog numbers for easy reference.
Safety and Recommendations:
Emphasizes adhering to safety standards and using protective gear, advising on safe tool usage and installation practices to prevent personal injury and equipment damage.
Contact Information:
Provides contact details for Kennametal's global offices, including phone numbers, fax numbers, and email addresses for customer service and sales inquiries.
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Catalog excerpts

Surface Mining Catalog-1

MINING G Surface Mining

 Open the catalog to page 1
Surface Mining Catalog-2

• Surface Miner Cutting Systems • Haul Road Maintenance • Wear Protection No matter what your application, turn to Kennametal for expert tooling solutions to get your job done efficiently and economically. Whether you need cutting tools, drums, or wear-protection parts, products to keep you productive

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Surface Mining Catalog-3

The foundation for a successful surface mining operation is built on rock-steady reliability and progress. Kennametal, the world's leading tooling and services provider, proudly introduces SOLID, our solution-focused platform that yields new levels of performance and productivity. SOLID-engineered tools deliver in the most challenging conditions. For unmatched quality, value, innovation, and application expertise, make Kennametal your SOLID choice.

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Surface Mining Catalog-4

Surface Mining Kennametal surface mining products are proven to give optimum performance, productivity, and value in the following mining applications: Gold I Copper | Diamonds I Coal and Lignite I Iron Ore Oil Sands I Nickel I Cobalt I Base Metals I Platinum I Granite Aggregates I Limestone I Phosphate I Potash

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Surface Mining Catalog-5

Surface Mining Motor Grader Blades for Haul Road Maintenance • Heavy-duty scarifier and dual carbide insert blades. • Far outlast steel or cast-style blades • Eliminate washboard effect and potholes. • Better road maintenance with fewer passes. • Easy to install and replace. Surface Miner Drums • Custom-designed and built drums to match your specific needs. • Precision balanced for less machine vibration • Available in an array of sizes. • Tooled with high-performance Kennametal blocks and cutting tools. Carbide Wear Protection • Tungsten carbide particles metallurgically bonded to air-hardening...

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Surface Mining Catalog-6

Fast. Free. Easy. The pOu/er ta otttperínnp gues tmfìne Easy Registration Kennametal Konnect is our custom-crafted, dynamic online sourcing, ordering, and order management tool that features the industry's best products, knowledge, and, ultimately, power. To learn more and register online, Timely Updates Looking for the latest updates on tooling solutions? The measurements and specifications for a series of high- performance metalworking tools? Or do you need to determine the right insert with the best geometry and coating for a specific workpiece material? You'll find this information Access...

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Surface Mining Catalog-7

Haul Road Maintenance Dual Carbide Blades • Provides maximum wear resistance. • Features two tungsten carbide inserts, low-impact applications. • Outlasts imbedded carbide granule-style blades. • Offers long-lasting blade life span. • Reduces costs associated with replacement part inventory, downtime, labor, and overall operations. • Resists "crowning" and maintains a straighter cutting edge. Scarifier Blades Penetrates hard-packed-, gravel-, and frozen surfaces easily with less down pressure Eliminates "washboarding" and pot holes with fewer passes. Decreases number of passes necessary to properly...

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Surface Mining Catalog-8

Haul Road Maintenance Scarifier Blades Scarifier Blades Carbide-Tipped Cutting Tools, Blocks, and Accessories Engineered to deliver economical, consistent, and reliable performance in a wide range of applications. • Kennametal's exclusive tungsten carbide-tipped cutting tools outlast all-steel blades. • Features rotating, self-sharpening cutting tools for more uniform wear and longer tool life. • Provides exceptional cutting action in demanding, tough surfaces, including hard-packed gravel roads • Maintains an even cutting height by enabling cutting tools to be rotated from position to position....

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Surface Mining Catalog-9

Haul Road Maintenance Severe-Duty Scarifier Blades Severe-Duty Scarifier Blades • Ideal for grading in extreme road conditions and applications. Feature a 152,4mm (6") blade width instead of the 127mm (5") width of standard- and heavy-duty blades for more clearance between the toolholder blocks on the back of the blade and the "frog" of the moldboard. Include extra-heavy welds to reduce block breakout from the blade. • Our scarifier blades are available in 0,91m (3') and 1,22m (4') lengths, with a variety of depths and widths. Additionally, all Kennametal scarifier blades use a universal bolt...

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Surface Mining Catalog-10

Haul Road Maintenance Scarifier Blades Accessories Dimensions below are shown in millimeters and (inches). Kennametal recommends the use of our carbide end protectors for scarifier blades. The heavy-duty design and tough steel supports of our end protectors resist breakage and bending in any road application. Our end protectors feature KenCast™ composite material that combines the wear resistance of Kennametal's exclusive tungsten carbide with the ductility of air-hardening steel. End Protectors • Ordering Information

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Surface Mining Catalog-11

Haul Road Maintenance Cutting Tools and Replacement Blocks for Scarifier Blades Dimensions below are shown in millimeters and (inches). Superior wear and rotation. Washer keeps out debris and improves rotation for longer bit life and less block wear. New full-sleeve retainer protects the inside of the bore to prevent uneven wear. Washer precompresses the retainer which makes it easier to install. Retainer grips tighter to prevent bit loss. • Longest wearing carbide road surfaces. • Specially designed carbide tip for extra-long tool life and added steel-wash protection. • 37mm (1.45") diameter...

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Surface Mining Catalog-12

Haul Road Maintenance Cutting Tools and Replacement Blocks for Scarifier Blades Dimensions below are shown in millimeters and (inches). stronger braze. Additional steel in body style for added strength and wear life. Fits most blade systems. Washer keeps out debris and improves rotation for longer bit life and less block wear. Full sleeve retainer protects inside of the bore to prevent uneven wear. Retainer grips tighter to prevent bit loss. Washer precompresses the retainer for easier installation. stronger braze. Fits most blade systems. stronger braze. Same body style as C855HD but with added...

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