KM_Master12_Q000_Q001_MINCH_EN.qxp:Layout 1 3/7/12 3:20 PM Page Q3 Slotting Cutters KTMS • T-Slot Platform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Q2–Q6 KVNS • Very Narrow Slotting Cutter Platform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Q8–Q13 SN • Popular Square Inserted Cutter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Q14–Q17 LN • Adjustable Width Cutter System . . . . . . . . . . . . . . . . . . . . . . . . ....
Open the catalog to page 2KTMS™ Slotting Cutter Primary Application KTMS slotting cutter produces "T" slots in machine beds as well as small radial depths of cut for machining shallow radial slots. There is always a need to prepare the slot before using this type of cutter — preparation is the key to success. See the technical information for information about the pre-machining on page Q6. Please note that all of these cutters have metric diameters, 1 Only available in metric dimensions. » Slot widths from 9-22mm. 1 Three different insert sizes. 1 Preparing the component before 1 Prepare workpiece with a slot. 1 Honed...
Open the catalog to page 3• Prepare workpiece with a slot. • Honed insert edges. • Feed rates between 0,10-0,15mm; lower feed rates will induce vibration. • Use air flow to evacuate chips. • Always start the cutting process with a new cutting edge. Indexable T-Slot Cutter KTMS • T-Slot Cutter • Metric KTMS • T-Slot Cutter • Metric Spare Parts
Open the catalog to page 4Insert Selection Guide Indexable Inserts • T-Slot Cutters
Open the catalog to page 5Technical Information • Machining a vertical slot, depth to be kept at a minimum as shown in Figure 1. • If the depth is greater than Figure 1, chip evacuation problems could occur. • Vibrations could occur when the T-slot cutter diameter increases; use Figure 1 as the starting point. • If chattering is a concern, adopt the Figure 2 solution. • Fewer problems with chip evacuation and reduced cutting forces enable deeper vertical slots as shown in Figures 2 and 3. • Air blast is recommended to disperse the chips; this can be used for steel and cast iron. ■ Cutting Data Table • Slotting *Vs = Vertical...
Open the catalog to page 7Mulitpurpose Milling Cutters Specially developed for machining titanium and stainless steel. KSRM platform enables you to pocket, profile, ramp, and plunge with up to .039" (1 mm) fz with consistent performance, providing outstanding metal removal rates with the lowest cutting forces in roughing applications. • Anti-rotation feature with eight indexes. • Cover extensive workpiece materials. • High positive topography with strong cutting edges. • Superior productivity and better insert • High clearance on the cutters and inserts. utilization/cost per edge. • Wide cutter offering with internal...
Open the catalog to page 8KVNS™ Slotting Cutter Primary Application The KVNS slotting cutter enables diameters from 2.50-10" and insert widths from .063-245". It is a perfect solution for small groove widths, grades, and geometries and suits most materials. Drive rings and support rings are available; use these items to get the maximum support for the cutter body. • Slot widths from .063-.245". • Grades and geometries to suit most workpiece materials. • Drive rings and support rings available, must be ordered separately (in pairs). • Self clamping inserts. • .063-245" slot width range. • Positive chipforming inserts are...
Open the catalog to page 9• .063-245" slot width range. • Positive chipforming inserts are standard. • Self-clamping insert seat with fixed stop. • Excellent for all flat-bottom slotting and cut-off operations. • Two drive rings required for each cutter body, except when using two drive supports (must be ordered separately, in pairs). Very Narrow Slotting Cutters Drive Ring Support Ring KVNS • Cutting Width .063" KVNS • Cutting Width .087" ■ KVNS • Cutting Width .118" ■ KVNS • Cutting Width .158" ■ KVNS • Cutting Width .197"
Open the catalog to page 10Very Narrow Slotting Cutters Drive Ring Support Ring ■ KVNS • Cutting Width .236" NOTE: Insert wrench 170.183 (order number 1124601) must be ordered separately. Spare Parts support ring
Open the catalog to page 11Insert Selection Guide Indexable Inserts • KVNS • first choice catalog number catalog number catalog number catalog number catalog number catalog number
Open the catalog to page 12Recommended Starting Speeds and Feeds Recommended Starting Speeds [SFM] NOTE: FIRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased. Recommended Starting Feeds [IPTJ NOTE: Use "Light Machining" values as starting feed rate.
Open the catalog to page 13KM_Master12_Q012_Q013_MINCH_EN.qxp:Layout 1 3/7/12 3:22 PM Page Q13 Slotting Cutters Technical Information Secure Clamping • Self-Clamping Insert Seat for Maximum Machining Safety Using the assembly wrench: Fitting the insert Removing the insert • Exact position of the insert guaranteed by the positive stop. • Maximum possible insert repeatability with dual positive prism clamping. • Powerful, secure clamping guarantees high peripheral speeds. Carbide Recycling Help preserve and protect our planet! It’s easy for your company to be environmentally conscious with the Kennametal Carbide Recycling...
Open the catalog to page 14Primary Application SN slotting cutters are perfect for deeper applications that require the cutting load to be shared from one insert to the other. Provides groove widths from .161 -.187" and cutter diameters from 4-6" as well as an economical way to achieve balanced cutting. • Cutters available in arbor mount. • Inserts with four indexes. • Staggered key ways in mounting bore, used for multiple ganged cutters. • Three insert geometries available: -GP, -GE, and -T. • Requires only one spare part.
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