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Shoulder Mills

Shoulder Mills
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Shoulder Mills

Product catalog summary
Overview: The document is a technical catalog from Kennametal, detailing various cutting tools and inserts, specifically focusing on the Mill 1-10, Mill 1-14, and Mill 1-25 platforms, as well as the KSSM-KSSP Helical and Shoulder Mills. It provides comprehensive specifications, recommended usage, and performance benefits for different machining applications.
Mill 1-10 Platform: This section highlights the versatility of the Mill 1-10 platform in handling various milling operations with a single insert style. Key features include a super positive cutting rake, soft cutting action, and low cutting forces, enabling higher feed rates and spindle protection. The platform is compatible with all tool materials and includes internal coolant and air supply.
Features and Benefits: The Mill 1-10 platform offers advantages such as an optimized soft cutting edge, elliptical edge for 0° wall generation, and increased ramping capability. It features an innovative chip gash design for excellent chip evacuation and cutter body stability. Inserts are designed with a margin along the main cutting edge, corner nose radius, and wiper facet for edge stability.
Technical Specifications: Detailed tables list order numbers, catalog numbers, dimensions, maximum ramp angles, and RPM capabilities for various end mills and shell mills. It specifies the use of Torx Plus drivers and socket-head cap screws for insert installation.
Insert Selection Guide: The guide categorizes inserts based on material groups and machining applications (light machining, general purpose, heavy machining). It provides geometry and grade recommendations for each application, ensuring optimal performance across different materials.
Mill 1-14 Platform: The Mill 1-14 system includes a range of cutters and inserts suitable for profiling, slotting, ramping, helical interpolation, and more. It offers reduced cutting forces, balanced cuts, and reduced power fluctuations. The system supports coolant through the tool for machining exotic materials and provides versatile cutting strategies.
Mill 1-25 Features: The Mill 1-25 cutter is optimized for aluminum and cast iron machining, with high-feed capabilities and an axial depth of cut up to 0.98 inches. It features strong inserts over 0.200 inches thick and is balanced for high-speed operations.
Recommended Starting Speeds and Feeds: The document provides tables of recommended starting speeds and feeds for different insert geometries and machining types. It advises decreasing speed as chip thickness increases.
Spare Parts and Accessories: Lists spare parts and accessories, including insert screws and Torx Plus drivers, with specifications for each.
KSSM-KSSP Helical and Shoulder Mills: These cutters are highlighted for their patented HARVI™ technology, which minimizes vibration and chatter. Benefits include increased tool life, higher metal removal rates, and lower power consumption. The Beyond BLAST™ technology offers improved coolant delivery and chip control.
Carbide Recycling Program: Kennametal offers a carbide recycling program to promote environmental sustainability, accepting both coated and non-coated carbide items.
Conclusion: The document serves as a comprehensive guide for selecting and using Kennametal's cutting tools, providing essential information for optimizing machining performance across various materials and applications.
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Catalog excerpts

Shoulder Mills-2

KM_Master12_P000_P001_MINCH_EN.qxp:Layout 1 3/23/12 1:36 PM Page O3 Shoulder Mills Mill 1-10 Platform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .P2–P20 Mill 1-10, 0° Shoulder Milling Cutters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .P2–P12 Mill 1-10, 0° Helical Shoulder Milling Cutters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .P13–P20 Mill 1-14 Platform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ....

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Shoulder Mills-3

Shoulder Milling Platform Primary Application The multifunctional Mill 1-10 platform works with all tool materials in shoulder, ramp, slot, plunge, and helical milling with one insert style to improve productivity and reduce inventory and machining costs. The super positive cutting rake, soft cutting action, and low cutting forces enable higher feed rates and spindle protection. Innovative insert and cutter body designs offer improved ramping capabilities. • Works with all tool materials. • Capable of shoulder, ramp, plunge, and helical milling. • Internal coolant and air supply. • Optimized...

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Shoulder Mills-4

• Aggressive ramping rates. • Generates superior surface finish. Spare Parts Torx Plus NOTE: Standard milling cutters will accept insert nose radii up to .078" without modification.

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Shoulder Mills-5

• Aggressive ramping rates. • Generates superior surface finish. End Mills • Weldon® Shank Spare Parts Torx Plus NOTE: Standard milling cutters will accept insert nose radii up to .078" without modification.

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Shoulder Mills-6

• Aggressive ramping rates. • Generates superior surface finish. End Mills • Cylindrical Shank Spare Parts NOTE: Standard milling cutters will accept insert nose radii up to .078" without modification.

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Shoulder Mills-7

• Aggressive ramping rates. • Generates superior surface finish. End Mills • Cylindrical Shank • Long Length Spare Parts Torx Plus NOTE: For inserts with corner nose radii 2.4 and 3.1.

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Shoulder Mills-8

• Aggressive ramping rates. • Generates superior surface finish. Indexable Shell Mills End Mills • Shell Mills Spare Parts NOTE: Standard milling cutters will accept insert nose radii up to .078" without modification.

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Shoulder Mills-9

Insert Selection Guide Indexable Inserts EDCT-PCD EDCT-F.LDJ

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Shoulder Mills-11

Insert Selection Guide Indexable Inserts EDPT-E.HD EDPT-S.GE EDPT-S.GD catalog number • first choice catalog number catalog number

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Shoulder Mills-12

Recommended Starting Speeds and Feeds • 0° Approach Angle Recommended Starting Speeds and Feeds [SFM] NOTE: FIRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased. Recommended Starting Feeds [IPTJ NOTE: Use "Light Machining" values as starting feed rate.

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Shoulder Mills-13

Application Data Application Examples

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Shoulder Mills-14

■ Helical End Mills • Screw-On Spare Parts insert Torx Plus NOTE: Standard milling cutters will accept insert nose radii up to .078" without modification.

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Shoulder Mills-15

Indexable Helical End Mills Helical End Mills • Weldon® Shank Spare Parts insert Torx Plus NOTE: Standard milling cutters will accept insert nose radii up to .078" without modification.

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Shoulder Mills-16

Indexable Helical End Mills ■ Helical End Mills • Cylindrical Shank Spare Parts insert Torx Plus NOTE: Standard milling cutters will accept insert nose radii up to .078" without modification.

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Shoulder Mills-17

Indexable Helical End Mills ■ Helical End Mills • Shell Mills Spare Parts insert Torx Plus NOTE: Standard milling cutters will accept insert nose radii up to .078" without modification.

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Shoulder Mills-18

Insert Selection Guide Indexable Inserts

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Shoulder Mills-19

Insert Selection Guide Indexable Inserts EDCT-E.LDJ EDCT-LD catalog number • first choice catalog number

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Shoulder Mills-22

Load Optimized Insert Spacing with an Unmatched Soft Cutting Action Boost productivity in all your complex contour milling and full slotting operations! • Reduced cutting forces. • Reduced power fluctuation. • Coolant through tool for machining exotic materials. • Versatile cutting strategies:

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Shoulder Mills-23

Primary Application Mill 1 -14 is a versatile, functional cutter system for a range of cutting tasks. Mill 1-14 cutters can be used for profiling, slotting, ramping, helical interpolation, circular interpolation, and other milling applications. It's a single tool with multi-functional benefits. The Mill 1-14 inserts also are specially designed to add cutting versatility. Innovative micro-geometry features contribute greatly to enhanced performance, various rake angles, negative T-land, and small hone. Results include significantly reduced cycle times and lower cutting forces. Test results in...

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Shoulder Mills-24

• Aggressive ramping angles. • Generates superior surface finish. End Mills • Weldon® Shank Spare Parts Torx Plus NOTE: Standard milling cutters will accept insert nose radii up to .078" without modification. 1 X M1D100E1403W100L175R Is an example of a cutter that Is relieved to accept Inserts with a .122" corner radius.

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Shoulder Mills-25

• Aggressive ramping angles. • Generates superior surface finish. End Mills • Reduced Weldon® Shank Spare Parts ■ NOTE: Standard milling cutters will accept insert nose radii up to .078" without modification.

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Shoulder Mills-26

• Aggressive ramping angles. • Generates superior surface finish. End Mills • Weldon® Shank • Double Ended order number catalog number End Mills • Cylindrical Shank order number catalog number Torx Plus NOTE: Standard milling cutters will accept insert nose radii up to .078" without modification.

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Shoulder Mills-27

Indexable Shell Mills • Aggressive ramping angles. • Generates superior surface finish. Shell Mills Spare Parts lock screw with coolant groove NOTE: Standard milling cutters will accept insert nose radii up to .078" without modification.

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Shoulder Mills-28

KM_Master12_P026_P027_MINCH_EN.qxp:Layout 1 3/7/12 3:13 PM Page P27 Mill 1-14™ Indexable End Mills • Aggressive ramping angles. • Generates superior surface finish. • Mill 0° walls. • High RPM capabilities. End Mills • Steep Taper CV40 order number 2624246 2624248 catalog number M1D100E1403CV40L300 M1D125E1404CV40L300 CSMS system size CV40 CV40 D1 1.000 1.250 L1 3.000 3.000 L3 1.500 1.500 Ap1 max .580 .570 Z 3 4 max ramp angle 10.4° 7.2° lbs 2.40 2.52 max RPM 39200 33400 2624253 M1D150E1405CV40L300 CV40 1.500 3.000 1.625 .570 5 5.5° 2.69 29600 Spare Parts D1 1.000 1.250 insert screw MS2166 MS2166...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.