Shoulder Mills
96Pages

KM_Master12_P000_P001_MINCH_EN.qxp:Layout 1 3/23/12 1:36 PM Page O3 Shoulder Mills Mill 1-10 Platform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .P2–P20 Mill 1-10, 0° Shoulder Milling Cutters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .P2–P12 Mill 1-10, 0° Helical Shoulder Milling Cutters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .P13–P20 Mill 1-14 Platform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ....

Shoulder Milling Platform Primary Application The multifunctional Mill 1-10 platform works with all tool materials in shoulder, ramp, slot, plunge, and helical milling with one insert style to improve productivity and reduce inventory and machining costs. The super positive cutting rake, soft cutting action, and low cutting forces enable higher feed rates and spindle protection. Innovative insert and cutter body designs offer improved ramping capabilities. • Works with all tool materials. • Capable of shoulder, ramp, plunge, and helical milling. • Internal coolant and air supply. •...

• Aggressive ramping rates. • Generates superior surface finish. Spare Parts Torx Plus NOTE: Standard milling cutters will accept insert nose radii up to .078" without modification.

• Aggressive ramping rates. • Generates superior surface finish. End Mills • Weldon® Shank Spare Parts Torx Plus NOTE: Standard milling cutters will accept insert nose radii up to .078" without modification.

• Aggressive ramping rates. • Generates superior surface finish. End Mills • Cylindrical Shank Spare Parts NOTE: Standard milling cutters will accept insert nose radii up to .078" without modification.

• Aggressive ramping rates. • Generates superior surface finish. End Mills • Cylindrical Shank • Long Length Spare Parts Torx Plus NOTE: For inserts with corner nose radii 2.4 and 3.1.

• Aggressive ramping rates. • Generates superior surface finish. Indexable Shell Mills End Mills • Shell Mills Spare Parts NOTE: Standard milling cutters will accept insert nose radii up to .078" without modification.

Insert Selection Guide Indexable Inserts EDCT-PCD EDCT-F.LDJ

Insert Selection Guide Indexable Inserts EDPT-E.HD EDPT-S.GE EDPT-S.GD catalog number • first choice catalog number catalog number

Recommended Starting Speeds and Feeds • 0° Approach Angle Recommended Starting Speeds and Feeds [SFM] NOTE: FIRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased. Recommended Starting Feeds [IPTJ NOTE: Use "Light Machining" values as starting feed rate.

Application Data Application Examples

■ Helical End Mills • Screw-On Spare Parts insert Torx Plus NOTE: Standard milling cutters will accept insert nose radii up to .078" without modification.

Indexable Helical End Mills Helical End Mills • Weldon® Shank Spare Parts insert Torx Plus NOTE: Standard milling cutters will accept insert nose radii up to .078" without modification.

Indexable Helical End Mills ■ Helical End Mills • Cylindrical Shank Spare Parts insert Torx Plus NOTE: Standard milling cutters will accept insert nose radii up to .078" without modification.

Indexable Helical End Mills ■ Helical End Mills • Shell Mills Spare Parts insert Torx Plus NOTE: Standard milling cutters will accept insert nose radii up to .078" without modification.

Insert Selection Guide Indexable Inserts

Insert Selection Guide Indexable Inserts EDCT-E.LDJ EDCT-LD catalog number • first choice catalog number

Load Optimized Insert Spacing with an Unmatched Soft Cutting Action Boost productivity in all your complex contour milling and full slotting operations! • Reduced cutting forces. • Reduced power fluctuation. • Coolant through tool for machining exotic materials. • Versatile cutting strategies:

Primary Application Mill 1 -14 is a versatile, functional cutter system for a range of cutting tasks. Mill 1-14 cutters can be used for profiling, slotting, ramping, helical interpolation, circular interpolation, and other milling applications. It's a single tool with multi-functional benefits. The Mill 1-14 inserts also are specially designed to add cutting versatility. Innovative micro-geometry features contribute greatly to enhanced performance, various rake angles, negative T-land, and small hone. Results include significantly reduced cycle times and lower cutting forces. Test results...

• Aggressive ramping angles. • Generates superior surface finish. End Mills • Weldon® Shank Spare Parts Torx Plus NOTE: Standard milling cutters will accept insert nose radii up to .078" without modification. 1 X M1D100E1403W100L175R Is an example of a cutter that Is relieved to accept Inserts with a .122" corner radius.

• Aggressive ramping angles. • Generates superior surface finish. End Mills • Reduced Weldon® Shank Spare Parts ■ NOTE: Standard milling cutters will accept insert nose radii up to .078" without modification.

• Aggressive ramping angles. • Generates superior surface finish. End Mills • Weldon® Shank • Double Ended order number catalog number End Mills • Cylindrical Shank order number catalog number Torx Plus NOTE: Standard milling cutters will accept insert nose radii up to .078" without modification.

Indexable Shell Mills • Aggressive ramping angles. • Generates superior surface finish. Shell Mills Spare Parts lock screw with coolant groove NOTE: Standard milling cutters will accept insert nose radii up to .078" without modification.

KM_Master12_P026_P027_MINCH_EN.qxp:Layout 1 3/7/12 3:13 PM Page P27 Mill 1-14™ Indexable End Mills • Aggressive ramping angles. • Generates superior surface finish. • Mill 0° walls. • High RPM capabilities. End Mills • Steep Taper CV40 order number 2624246 2624248 catalog number M1D100E1403CV40L300 M1D125E1404CV40L300 CSMS system size CV40 CV40 D1 1.000 1.250 L1 3.000 3.000 L3 1.500 1.500 Ap1 max .580 .570 Z 3 4 max ramp angle 10.4° 7.2° lbs 2.40 2.52 max RPM 39200 33400 2624253 M1D150E1405CV40L300 CV40 1.500 3.000 1.625 .570 5 5.5° 2.69 29600 Spare Parts D1 1.000 1.250 insert screw MS2166...