1. Catalogs
  2. Kennametal
  3. Riley Power CCV Burner Components
video corpo

Riley Power CCV Burner Components

Riley Power CCV Burner Components

Riley Power CCV Burner Components

Product catalog summary
Overview: The document discusses the application of Kennametal's Conforma Clad™ technology in enhancing the performance and longevity of Riley Power's CCV® Burner components. The focus is on reducing NOx emissions and improving wear resistance in coal-fired power plants.
Key Components and Features:
  • Venturi Coal Nozzle: Concentrates coal to the center, protected by tungsten carbide for erosion resistance, maintaining critical geometries for optimal performance.
  • Flame Stabilizer Ring: Creates a recirculation zone for flame stability, now integrated into the coal nozzle assembly for better flame attachment and reduced slagging.
  • Low-Swirl Coal Spreader: Distributes pulverized coal, protected with tungsten carbide to maintain distribution patterns and extend service life.
  • Spreader Support Tube: Holds the spreader in place, can house thermocouples/igniters, and is protected by a sleeve to prevent erosion.
Performance Improvements:
  • Conforma Clad extends component life 2-3 times longer than unprotected components, with a predictable 3+ year lifespan.
  • Reduces NOx emissions by 15% and improves unburned carbon trends.
  • Provides up to 6x better erosion resistance compared to chrome carbide weld overlay.
Case Study - Wisconsin Electric: Application of Conforma Clad tripled the service life of burner components at Valley Station, demonstrating significant improvements in erosion resistance and component longevity.
Technical Data: Erosion tests following ASTM G73 standards showed Conforma Clad's superior wear protection, increasing component life from 1-2 years to 3-4 years.
See more

Catalog excerpts

Riley Power CCV Burner Components-1

Riley Power CCV Burner Components ® Kennametal’s Conforma Clad™ provides extended performance for these CCV design features: 1• Proprietary Venturi coal nozzle that concentrates the coal to the center. stabilizer ring that creates a recirculation zone for flame shape and stability. that divides the coal stream into 4 smaller streams. support tube that holds the spreader in place and can be used to house thermocouples and/or igniters. sleeve that supports the inlet end of the spreader support tube. support tube legs that provide additional wear life by enabling rotation of support tubes.

 Open the catalog to page 1
Riley Power CCV Burner Components-2

Riley Power CCV® Burner Components As an expert in the development and application of wear protection solutions for equipment in extreme environments, Kennametal has a proven solution to ensure that your low NOx burner components maintain the performance that you expect. With Kennametal’s Conforma Clad™ advanced wear protection, you get the best of both worlds — proven low NOx burner technology that is able to maintain sustained performance by holding critical component geometries for extended run times. The CCV® (Controlled Combustion Venturi) burner was developed by Riley Power in the early...

 Open the catalog to page 2
Riley Power CCV Burner Components-3

Riley Power CCV® Burner Components Integrated Coal Nozzle with Flame Stabilizer Ring A new integrated coal nozzle with a flame stabilizer ring is now available for Riley Power CCV® Burners. The new design provides better flame attachment throughout the boiler range and includes upgraded materials for longer service life. The ring is now an integral part of the coal nozzle assembly, eliminating the mounting blocks and bolts used in previous versions. A 1" thick cast insert is protected by Conforma Clad™ tungsten carbide wear protection on the leading edges of the spreader support tube legs, the...

 Open the catalog to page 3
Riley Power CCV Burner Components-4

Riley Power CCV® Burner Components Performance Data The Conforma Clad™ process uses infiltration brazing to bond tungsten carbide to the base material of a component forming a hard yet tough and uniform-protective cladding that provides superior wear resistance to abrasion, erosion, and corrosion, even under high-temperature conditions. Because of its extremely high metallurgical bond strength, Conforma Clad resists abrasion up to 3–5 times better than typical alumina ceramic tiles, which are also limited by their low adhesive bond strength. This severe wear protection maintains critical geometries...

 Open the catalog to page 4

Archived catalogs

  1. Modular Drills

    62  Pages

  2. Indexable Drills

    108  Pages

  3. Hole Finishing

    214  Pages

  4. Taps

    194  Pages

  5. Face Mills

    138  Pages

  6. Shoulder Mills

    96  Pages

  7. Copy Mills

    118  Pages

  8. Thread Mills

    20  Pages

  9. Threading

    108  Pages

  10. 7690VA09

    3  Pages

  11. Twin-Screw

    2  Pages

  12. INNOVATIONS 2019

    156  Pages

  13. Grader Blades

    40  Pages

  14. Grinder Tips

    16  Pages

  15. CB11 Stack-On

    2  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.