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Modular Drills

Modular Drills
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Modular Drills

Product catalog summary
Modular Drills - Dimension Tables: The document provides detailed dimension tables for modular drills, focusing on various shank types and their measurements in both metric and inch units. The tables are organized by drill diameter (D1) and include specifications for different drill lengths and maximum wrench sizes. Key sections include dimensions for flanged and round shanks, as well as specific tables for KSEM™ and KenTIP™ modular drills.
KenTIP™ Carbide Inserts: Specifications and guidelines for KenTIP™ Carbide Inserts are detailed, including model dimensions and recommended usage parameters. The document outlines cutting speeds and feed rates for different material groups, with specific tolerances for the inserts.
KenTIP and KSEM Modular Drill Systems: Specifications for KenTIP and KSEM systems include tool bodies, inserts, and application guidelines. The document highlights features like HP Drill-Point Design, robust pocket design, and through coolant standard, along with customization options for specific applications.
KSEM™ Modular Drills and Carbide Insert Blades: Detailed specifications for KSEM™ modular drills and carbide insert blades are provided, focusing on product codes, dimensions, tolerances, and recommended cutting speeds and feed rates for different materials.
KSEM PLUS™ Modular Drills: The document covers KSEM PLUS™ modular drills, focusing on their application in machining stacked plates and cross hole applications. Specifications for various KSEM PLUS heads and tool bodies are included, along with ordering information and assembly details.
Specifications and Procedures: The document outlines the use of modular drills, specifically the KSEM™ system, emphasizing approved toolholding methods and detailed instructions for entering the workpiece. Toolholding options and insert blade fitment are also discussed.
Performance and Customization: The document highlights the performance benefits of the KSEM PLUS system, including higher metal removal rates and increased productivity. Customization options include intermediate diameter heads and various shank styles.
Recommendations: For optimal performance, recommendations include maintaining a maximum overhang, using the first-choice steel body, and specific coolant pressures based on drilling depth. The document also advises on the selection of inserts based on material group and application requirements.
Conclusion: The document serves as a comprehensive guide for selecting and using modular drills and inserts, ensuring precision and efficiency in drilling operations. It emphasizes the importance of adhering to specified tolerances and operational guidelines to maintain system stability and performance.
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Catalog excerpts

Modular Drills-2

Modular Drills • Dimens i Dimensions for KSEM™ Modular Drills • Inch Flanged Shank • Inch Round Shank • Inch Round Shank • Inch i Dimensions for KSEM™ Modular Drills • Metric

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Modular Drills-3

Modular Drills • Dimension Tables Dimensions for KenTIP™ Modular Drills • Round Shank • Metric i Dimensions for KenTIP Modular Drills • Flanged Shank • Metric Dimensions for KenTIP Modular Drills • Round Shank • Inch

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Modular Drills-4

KM_Master12_H000_H001_Minch_EN.qxp:Layout 1 3/6/12 10:49 AM Page H3 Modular Drills Tool Selection Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .H2–H3 KenTip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .H4–H15 KSEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .H16–H44 KSEM PLUS . . . . . . . . . . . . ....

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Modular Drills-5

Modular Drills Tool Selection Guide • first choice modular drills with internal coolant channel standard range with front clamping mechanism for extended length and drilling diameters KSEM PLUS" for largest drilling depths and diameters * Apart from our standard drills, we can offer you a wide variety of special coating solutions and edge preparations to f suitable for your workplece material, please contact our Engineered Solutions Department. all your needs. If a specific drill Is not

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Modular Drills-6

Modular Drills Tool Selection Guide ** Alternative chamfering solutions are available In combination with SEFAS™ or BF; see page 11. Please use this table for orientation purposes only. Detailed Information on available products (Inserts, toolholders, etc.) can be found on the indicated pages of this catalog.

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Modular Drills-7

KenTIP " Modular Drill System Primary Application The KenTIP Modular Drill System offers performance levels commonly achieved with solid carbide drills. The patented locking system enables inserts to be changed inside the machine tool. Use KenTIP in steel, cast iron, ductile iron, and stainless steel applications. KenTIP Modular Drills are available up to diameter 1.1020" (27,99mm). With the new diameter extensions of KSEM PLUS™ down to 28mm, we offer modular drilling solutions with a front clamping mechanism from diameter 8-70mm. The user can change the drilling inserts in the machine without...

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Modular Drills-8

Drill Body Portfolio • Standard 3,5, and 8 x D tool bodies with round and flanged shank available, inch and metric. » NEW! Standard 1.5 x D bodies available, especially • For the latest product list, please refer to the e-catalog • Intermediate diameters available as semi-standards. • Close tolerance tips available for precision holes. • Chamfering insert pockets available. • Multiple steps possible.

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Modular Drills-9

Modular Drills KenTIP™ Carbide Inserts KTIP Inserts • first choice

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Modular Drills-10

Modular Drills KenTIP™ Carbide Inserts (KTIP Inserts continued)

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Modular Drills-11

Modular Drills KenTIP™ Carbide Inserts (KTIP Inserts continued)

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Modular Drills-12

Modular Drills KenTIP™ Carbide Inserts

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Modular Drills-13

Modular Drills KenTIP™ Carbide Inserts (KTIP Inserts continued) Modular Drill Carbide Insert Blades • KenTIP • HP(M) Geometry • Grade KCP15" • Through Coolant

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Modular Drills-14

Modular Drills Application Data ■ Modular Drill Carbide Insert Blades • KenTIP" • HPC(M) Geometry • Grade KC7410" • Through Coolant Modular Drill Carbide Insert Blades • KenTIP • HPCCL(M) Classic Line Geometry • Grade KC7410 • Through Coolant ■ Modular Drill Carbide Insert Blades • KenTIP • HPL(M) Geometry • Grade KC7320 " • Through Coolant

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Modular Drills-15

Modular Drills KenTIP™ Round Shank Bodies ■ KenTIP Round Shank • 3 x D/5 x D/8 x D • Inch

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Modular Drills-16

KenTIP Round Shank • 1.5 x D/3 x D/5 x D/8 x D • Metric

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Modular Drills-17

Modular Drills KenTIP™ Flanged Shank Bodies • KenTIP Chamfering Insert 1 Tool body shipped with insert wrench. For information on L, L3, and L4 max, see the Modular Drill foldout table. KenTIP Flanged Shank • 1.5 x D/3 x D/5 x D/8 x D • Metric KenTIP Chamfering Insert • Drilling and chamfering in one operation. • No height adjustment required. • Tool bodies available as custom solutions. _catalog number_ • first choice

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Modular Drills-18

Modular Drills KenTIP™ • Application Guidelines Mounting the KenTIP Inserts Cooling the KenTIP Drill 1) Fix drill holder on arbor. 3) Put Insert Into drill holder your hands). 2) Remove dust using 4) Turn lightly In a clockwise protect your hands). 6) Make sure the wrench fits with the Insert slot (check size and alignment of wrench and Insert slots 7) Slowly turn the wrench

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Modular Drills-19

KSEM™ Modular Drill System Primary Application The KSEM Modular Drill System offers extended length and drilling diameters beyond the KenTIP™ Modular Drill System. Hole depths of 10 x D up to 1.575" (40mm) drilling diameter are standard. Various grades are available for your most demanding applications. The KSEM Modular Drill System covers a diameter range from .4921-1.5748" (12,5^l0mm). • Low thrust prevents workpiece flexing. • Excellent centering capabilities. • HP(M) and HPG(M) for all steel applications. • NEW HPC(M) for cast iron applications. • NEW HPL(M) for stainless steel. Easy Insert...

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Modular Drills-20

Modular Drills KSEM™ Carbide Insert Blades honed corner KSEM Inserts honed corner- light chamfer- • first choice

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Modular Drills-21

Modular Drills KSEM™ Carbide Insert Blades (KSEM Inserts continued)

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Modular Drills-22

(KSEM Inserts continued) Modular Drills KSEM™ Carbide Insert Blades

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Modular Drills-23

Modular Drills KSEM™ Carbide Insert Blades (KSEM Inserts continued)

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Modular Drills-24

Modular Drills KENNAMETAL KSEM™ Grade and Geometry Descriptions For reconditioning information pis contact our Customer Application Support

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