ENERGY Sustainable Solutions Energy Technology and Customized Solutions for a New Generation

Contents 2–3 Energy Segment Overview 4–7 Oil & Gas Drilling 8–9 Oil & Gas Production 10–13 Oil Sands 14–17 Plastics 18–21 Petrochemical Industries 22–23 Processing Industries 24–27 Coal Energy 28–29 Large Component Machining: Thermal Rotor Machining 30–31 Large Component Machining: Turbine Casing Machining 32–33 Large Component Machining: Turbine Blade Machining 34–35 Large Component Machining: Electrical Rotor Machining 36–39 Renewable Energy: Wind Turbine 40 Renewable Energy: Nuclear 41 Renewable Energy: Solar/Waste to Energy 42–45 Metalcutting Capabilities 46–47 Energy Best Practices/Performance...

ENERGY industry Kennametal leads the way with innovation, engineering, and service in standard and customized components, products, and solutions. ENVIRONMENTAL SUSTAINABILITY Kennametal is more than a supplier of tooling solutions. With a thorough understanding of the energy industry’s process and application challenges, we proactively address production concerns to deliver productivity to customers seeking peak performance in demanding environments. Kennametal's success is based on our capabilities — our ability to work with you on customized solutions to optimize your results and our willingness...

ENERGY Oil & Gas Drilling Kennametal helps improve your rate of penetration as well as wear resistance for more consistent drilling by offering custom components and material systems designed for speed, flexibility, and extended life. Oil & Gas Production Using our material science and manufacturing expertise, Kennametal can collaborate with your engineers to find an erosion-, abrasive-, and corrosion-wear solution for your components. Oil sands From nozzles to conveyance systems, Kennametal’s material solutions can provide considerable improvements in wear life and productivity within the harsh...

Energy Technology and Customized Solutions Plastics COAL ENERGY Globally recognized as a leader in the polyolefins industry, Kennametal offers several wear-resistant solutions for your plastics equipment — from extruders to conveyance systems. Kennametal can help prevent unscheduled maintenance by finding solutions for your systems and components — from fans to pumps — making them more reliable, efficient, and longer lasting. Petrochemical industries large component MACHINING Corrosion and abrasion often determine component life. Kennametal provides wear solutions for barrels, screws, pump impellers,...

oil & gas DRILLING Kennametal offers custom components and material systems to help extend the life of down-hole tools such as drill bits, motors, and critical wear components in the bottom-hole assembly. We provide the toughness and wear resistance needed to improve rate of penetration and consistently drill each section on a single trip. From design to implementation, we understand the requirement for both speed and flexibility. radial bearingS I ncrease bearing life. R educe operational costs. I mprove motor performance. E nhance drilling accuracy. U nsurpassed quality standards.

COMPACT, INSERTS, BUTTONS THRUST bearingS A dvanced carbide grades and enhanced cutting structures maximize rate of penetration (ROP) and total bit footage. D esigned to withstand drilling through any rock formation. S tandard hole and insert sizes mean reduced inventory. P roprietary carbide formulas assist enhanced ring design. B razed PCD buttons provide greater rigidity and support, enabling shorter thrust-bearing assembly. E nhances stability and accuracy of Measurement While Drilling (MWD) tool. A llows for better maneuverability resulting in tighter steering and turning radius.

oil & gas drilling BIT COMPONENT TECHNOLOGY Whether you’re using tri-cone or fixed cutter bits, Kennametal offers ultimate proven solutions to deliver the best component parts for superior drilling productivity. Our expertise in metallurgical and material science allows us to formulate, design, and deliver component drill bit parts to your exacting specifications. wear protection hard facing & hard banding B ased on macrocrystalline, cemented tungsten carbide, and cast carbide. C an add directly to the welding puddle. H igh thermal stability. E xcellent wear and impact resistance. R ods are available...

PCD SUBSTRATES M ade with quality carbide grades that prevent clusters from forming close to the surface. D esigned to allow PCD compacts to be more easily and rigidly mounted. S uperior substrate to PCD bond reduces fracturing during interrupted and severe cuts. BIT NOZZLES Wide variety of nozzles, including threaded, standard, and extended, for all bit designs. Precision manufactured for optimal nozzle location and arrangement, improved flow velocity, and reduced pressure loss. W orld-class engineering to meet customer-designed specifications. POWDER & ALLOYS M aximum abrasion resistance. Maximum...

oil & gas PRODUCTION Kennametal works with your engineers to apply material science and manufacturing expertise to the components that are often the first barrier between demanding environments and the production system. Reliable service over the life of the reservoir requires innovative designs that can stand up to the increasingly harsh conditions of aging and remote fields. Kennametal is an expert in erosion-, abrasive-, and corrosion-wear solutions for flow control valves, chokes, subsea systems, or anywhere product life is measured in years. Flow control Chokes Sophisticated flow control...

I ncreased mass metal removal (MMR). S tandard and customized milling cutter bodies with standard inserts. I ncreased penetration rates with customized holemaking tools. I mproved surface finish and hole quality. High-performance tapping and thread milling. “ e machine flanges for wellheads, connector manifolds, and W subsea components used in oil production,” says Steve Eldridge, shop superintendent for Sun Manufacturing in Houston. On a subsea flanged spool of 4130 steel, Sun was drilling 8" of depth using pecking cycles and was feeding at about an inch per minute using a spade drill. “With...