Kennametal Innovations Beyond Drive Preview Edition Catalog
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Catalog excerpts

Kennametal Innovations Beyond Drive Preview Edition Catalog - 2

KM4X™ The next generation of KM™ offers higher clamping forces and interference levels that lead to a robust connection and extremely high stiffness and bending load capacity resulting in unmatched performance from both lathe and machining centres.

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Kennametal Product Highlights Mill 4-15™ • Double-Sided Shoulder Milling Primary Application The Mill 4™ Series is specially engineered to achieve excellent performance in surface quality as well as higher material removal rates in shoulder milling applications. Its unique design enables multiple passes (stepping down) with outstanding results. Mill 4 is applicable in a wide range of workpiece materials: steel, cast iron, stainless steel, and titanium, from roughing to finishing operations. Features and Benets • Double-sided strong insert with 4 cutting edges. • High positive geometry for...

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Kennametal Innovations Beyond Drive Preview Edition Catalog - 5

Screw-on, end mill, and shell mill cutters with effective internal coolant supply. State-of-the-art stepping down capabilities — “stepless” solution! Multiple corner nose radii available. Innovative cutting geometry to provide superior wall and surface finish capabilities. Integrated wiper facet for best-in-class floor finishing. For more details, please refer to our Kennametal Innovations 2015 Catalogue (A-14-03586).

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Kennametal Innovations Beyond Drive Preview Edition Catalog - 6

Kennametal Product Highlights KM4X™ • The New Choice for Heavy-Duty Milling Primary Application The KM4X 4-ball spindle interface provides up to 3x more bending capacity than HSK. The greater bending capacity enables customers to fully utilise the capabilities of their machine and cutting tools when working with tough materials like titanium or during heavy machining. Increased metal removal rates optimise machine production and decrease overall manufacturing cost. • Heavy-duty, rigid conguration. • Full utilisation of machine tools. • 3x more bending capacity than HSK. • Decreased...

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Kennametal Innovations Beyond Drive Preview Edition Catalog - 7

Four locking elements for power, drive, and uniform rigid locking. Provides even distribution of forces. Standardised HSK V-ange and features for automatic tool-change arms. Systems secondary drive/location and orientation feature. The KM™ System’s superior rigidity and accuracy is gained by optimised interference levels. Three surface areas of contact develop when clamped, resulting in superior performance.

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Kennametal Innovations Beyond Drive Preview Edition Catalog - 8

Kennametal Product Highlights New Beyond™ Indexable Milling Grades: KCK15™, KCSM30™, KCPM40™ Breakthrough in the latest substrate and coating technology to boost performance levels in different material groups. Beyond KCK15 Excellent choice for roughing cast iron engine blocks and heads in automotive applications. Supported by HexaCut™ and KSSR 84™ platforms. Beyond KCPM40 Best-in-class solution for toughest steel milling jobs, castings with scale, and surfaces with varying thicknesses. New Medium Grained Substrate New Post-Coat Treatment • Improves edge toughness. • Less tendency for...

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Kennametal Innovations Beyond Drive Preview Edition Catalog - 9

Beyond™ KCSM30™ Outstanding results in machining titanium with higher cutting speeds. Specially developed for the aerospace and turbine blade machining arenas. New Fine Grained Substrate • Excellent fatigue resistance and edge strength. • Improved tool life due to less edge line chipping. • Applied for small- to medium-chip thickness and stable conditions. Beyond BLAST™ Technology • PCT Precision Coolant Technology. • Delivers coolant through the insert directly to the cutting edge. • Improved thermal management by heat transfer and lubricity. Multilayer PVD AlTiN Coating • Improved...

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Kennametal Innovations Beyond Drive Preview Edition Catalog - 10

Kennametal Product Highlights Beyond™ EADE Solid Ceramic End Mills Primary Application EADE Solid Ceramic End Mills offer higher productivity and tool life in roughing nickel-based high-temperature alloys. Beyond grade KYS40™ delivers best-in-class tool life and exceptionally high Metal Removal Rates (MRR), surpassing those of other solutions on the market today. • Outstanding reduction of machining time. • Less tool changes, due to higher tool life. • Benefit from throw-away type of tooling. Features and Benets Advanced Technology Highest Cutting Speed Capability • KYS40 Beyond grade solid...

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Ceramic optimised end geometry Increase in shearing action. Improves corner stability. 40° helix angle Improves chip evacuation. Enlarged core design Increases tool rigidity for less deection. KYS40™ Beyond™ grade Enables highest cutting speeds. For more details, please refer to our Kennametal Innovations 2014 Catalogue (A-13-03143).

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Kennametal Innovations Beyond Drive Preview Edition Catalog - 12

Kennametal Product Highlights RMB-E™ and RHM-E™ Expandable Reamers • The Expandable Reaming System The expandable reaming platform provides customers extremely long tool life at very tight tolerances. With the help of the proprietary expansion solution, Kennametal offers a standard portfolio with up to 4x the tool life of regular multiflute reamers. The thicker coating offers even greater tool life. Additionally, the expandable reamers match ISO IT6 tolerances over the course of the entire tool life. The compensation of wear is very easy, comfortable, and reliable due to the linear...

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Kennametal Innovations Beyond Drive Preview Edition Catalog - 13

Product Offering • Expandable multiflute reamers in diameter from 8–20mm (.315–.787") available with helical and straight flutes in 0,001mm (.00004") steps. • RHM-E™: diameters up to 42mm (1.654") available with helical and straight flutes in 0,001mm (.00004") increments. Customisation • Intermediate diameter of standard program available as simple specials with short delivery times. • Tooling with PCD, CBN, or cermet grades is available upon request. For more details, please refer to our Kennametal Innovations 2014 (A-13-03143) and Innovations 2015 Catalogues (A-14-03586).

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Kennametal Innovations Beyond Drive Preview Edition Catalog - 14

With Wear Detection Technology The Advanced Surface Treatment: • Reduces coating stresses • Improves coating adhesion • Bronze outer layer simplifies wear detection Primary Application Beyond™ Drive™ is the solution for those looking for increased metal removal rates, longer tool life, versatility and improved wear detection. Kennametal offers a complete portfolio of ISO-/ANSI-style inserts. Positive, negative, CVD, PVD, or uncoated, we have the insert to help increase productivity and achieve greater savings. Plus, our carbide insert line contains Beyond™ technology. Beyond inserts offer...

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