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Kennametal Innovations Beyond Drive Preview Edition Catalog

Kennametal Innovations Beyond Drive Preview Edition Catalog
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Kennametal Innovations Beyond Drive Preview Edition Catalog

Product catalog summary
Overview
The document titled 'Innovations Preview 2016' from Kennametal highlights advancements in machining technology, focusing on new products and enhancements in cutting tools and systems. It is structured into sections detailing product highlights, specifications, and applications.
KM4X™ System
The KM4X™ system is introduced as a next-generation spindle interface offering superior clamping forces and interference levels. It provides up to three times more bending capacity than HSK, making it ideal for heavy-duty milling and machining tough materials like titanium. Key benefits include increased metal removal rates, reduced manufacturing costs, and high-speed capabilities.
Mill 4-15™ Series
This series is designed for double-sided shoulder milling, offering high material removal rates and excellent surface quality. It features a strong insert with four cutting edges and high positive geometry for lower cutting forces. The series is applicable across various materials, including steel and titanium.
Beyond™ Indexable Milling Grades
New milling grades such as KCK15™, KCSM30™, and KCPM40™ are introduced, offering improved wear resistance, edge toughness, and thermal management. These grades are suitable for roughing cast iron and tough steel milling jobs.
EADE Solid Ceramic End Mills
Designed for machining nickel-based high-temperature alloys, these end mills offer higher productivity and tool life. The KYS40™ grade provides exceptional metal removal rates and tool life, surpassing carbide solutions.
Expandable Reamers
The RMB-E™ and RHM-E™ expandable reamers offer extended tool life and tight tolerances. They feature a proprietary expansion solution that compensates for wear, maintaining ISO IT6 tolerances throughout the tool life.
Beyond™ Drive™ Inserts
These inserts feature advanced surface treatment for improved edge toughness and wear resistance. They are designed for increased productivity and process safety, with a focus on wear detection and versatility across various applications.
Conclusion
The document showcases Kennametal's commitment to innovation in machining technology, providing solutions that enhance performance, reduce costs, and improve productivity across various industrial applications.
Insert Selection System
The selection process is divided into three steps: selecting the insert geometry, selecting the grade, and selecting the cutting speed. The system is designed to optimize tool selection based on six workpiece material groups.
Material Groups and Grades
The document categorizes materials into groups such as steel, stainless steel, cast iron, non-ferrous materials, high-temp alloys, and hardened materials. Each group has specific grades recommended for different cutting conditions.
Cutting Conditions
The document outlines various cutting conditions like heavily interrupted cuts, lightly interrupted cuts, varying depth of cut, and smooth cuts. It provides specific insert recommendations for each condition.
Speed Recommendations
Speed recommendations are provided for different material groups and grades, with starting conditions specified in meters per minute (m/min) and surface feet per minute (SFM).
Geometry and Tolerances
The document includes detailed tables of insert geometries and tolerances for different shapes and sizes, ensuring precise application in machining operations.
Wiper Inserts
Information on negative and positive wiper inserts is provided, detailing their application in roughing, medium machining, and finishing operations.
Additional Support
For further assistance, the document directs users to Kennametal’s Customer Application Support Team for additional information and support.
Specifications
The document categorizes materials into groups such as grey iron, ductile iron, and non-ferrous materials, providing specific cutting speeds in meters per minute (m/min) and surface feet per minute (SFM) for each. It includes tables listing material groups, grades, and corresponding speeds for different tensile strengths and conditions.
Procedures
The document outlines a step-by-step process for selecting the appropriate insert geometry and grade based on the material and machining conditions. It emphasizes the importance of choosing the right cutting speed to optimize performance and tool life.
Standards and Recommendations
Recommendations are provided for various materials, including aluminum alloys, magnesium alloys, and high-temperature alloys. The document specifies the use of different grades and geometries for conditions such as heavily interrupted cuts, lightly interrupted cuts, and smooth cuts.
Key Data from Tables
The tables provide detailed information on cutting speeds for different materials and grades. For example, ductile iron with tensile strength >600 MPa has starting conditions ranging from 90 m/min (300 SFM) to 600 m/min (1950 SFM) depending on the grade. Similar data is provided for other materials and conditions.
Critical Information
The document highlights the importance of selecting the correct insert grade and geometry to ensure optimal machining performance. It also discusses the benefits of various coatings, such as PVD and CVD, which enhance wear resistance and toughness.
Product Listings
The document lists various metalcutting tools with specific model numbers such as WNMG080412UNKCK20B and WPMT06T308LFKC5010, indicating a wide range of products available for different cutting applications.
Global Contacts
Kennametal provides extensive contact information for sales and technical support across various regions including North America, Europe, Central/South America, Africa, and East/Asia Pacific. Each region has specific contact numbers and email addresses for general sales and technical support.
Safety Instructions
The document emphasizes the importance of safety in metalcutting operations. Key hazards include projectile and fragmentation risks, as well as breathing and skin contact hazards from dust or mist produced during grinding. Recommendations include wearing personal protective equipment, ensuring machine guards are in place, and providing proper ventilation.
Trademarks and Copyright
Kennametal trademarks such as Beyond, KCK15, and KCU10 are highlighted. The document is copyrighted by Kennametal Inc., with all rights reserved.
Headquarters Information
Contact details for Kennametal's world and corporate headquarters in the USA, European headquarters in Switzerland, Asia-Pacific headquarters in Singapore, and India headquarters in Bangalore are provided.
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Catalog excerpts

Kennametal Innovations Beyond Drive Preview Edition Catalog-2

KM4X™ The next generation of KM™ offers higher clamping forces and interference levels that lead to a robust connection and extremely high stiffness and bending load capacity resulting in unmatched performance from both lathe and machining centres.

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Kennametal Innovations Beyond Drive Preview Edition Catalog-4

Kennametal Product Highlights Mill 4-15™ • Double-Sided Shoulder Milling Primary Application The Mill 4™ Series is specially engineered to achieve excellent performance in surface quality as well as higher material removal rates in shoulder milling applications. Its unique design enables multiple passes (stepping down) with outstanding results. Mill 4 is applicable in a wide range of workpiece materials: steel, cast iron, stainless steel, and titanium, from roughing to finishing operations. Features and Benets • Double-sided strong insert with 4 cutting edges. • High positive geometry for lower...

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Kennametal Innovations Beyond Drive Preview Edition Catalog-5

Screw-on, end mill, and shell mill cutters with effective internal coolant supply. State-of-the-art stepping down capabilities — “stepless” solution! Multiple corner nose radii available. Innovative cutting geometry to provide superior wall and surface finish capabilities. Integrated wiper facet for best-in-class floor finishing. For more details, please refer to our Kennametal Innovations 2015 Catalogue (A-14-03586).

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Kennametal Innovations Beyond Drive Preview Edition Catalog-6

Kennametal Product Highlights KM4X™ • The New Choice for Heavy-Duty Milling Primary Application The KM4X 4-ball spindle interface provides up to 3x more bending capacity than HSK. The greater bending capacity enables customers to fully utilise the capabilities of their machine and cutting tools when working with tough materials like titanium or during heavy machining. Increased metal removal rates optimise machine production and decrease overall manufacturing cost. • Heavy-duty, rigid conguration. • Full utilisation of machine tools. • 3x more bending capacity than HSK. • Decreased manufacturing...

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Kennametal Innovations Beyond Drive Preview Edition Catalog-7

Four locking elements for power, drive, and uniform rigid locking. Provides even distribution of forces. Standardised HSK V-ange and features for automatic tool-change arms. Systems secondary drive/location and orientation feature. The KM™ System’s superior rigidity and accuracy is gained by optimised interference levels. Three surface areas of contact develop when clamped, resulting in superior performance.

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Kennametal Innovations Beyond Drive Preview Edition Catalog-8

Kennametal Product Highlights New Beyond™ Indexable Milling Grades: KCK15™, KCSM30™, KCPM40™ Breakthrough in the latest substrate and coating technology to boost performance levels in different material groups. Beyond KCK15 Excellent choice for roughing cast iron engine blocks and heads in automotive applications. Supported by HexaCut™ and KSSR 84™ platforms. Beyond KCPM40 Best-in-class solution for toughest steel milling jobs, castings with scale, and surfaces with varying thicknesses. New Medium Grained Substrate New Post-Coat Treatment • Improves edge toughness. • Less tendency for thermal...

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Kennametal Innovations Beyond Drive Preview Edition Catalog-9

Beyond™ KCSM30™ Outstanding results in machining titanium with higher cutting speeds. Specially developed for the aerospace and turbine blade machining arenas. New Fine Grained Substrate • Excellent fatigue resistance and edge strength. • Improved tool life due to less edge line chipping. • Applied for small- to medium-chip thickness and stable conditions. Beyond BLAST™ Technology • PCT Precision Coolant Technology. • Delivers coolant through the insert directly to the cutting edge. • Improved thermal management by heat transfer and lubricity. Multilayer PVD AlTiN Coating • Improved chemical...

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Kennametal Innovations Beyond Drive Preview Edition Catalog-10

Kennametal Product Highlights Beyond™ EADE Solid Ceramic End Mills Primary Application EADE Solid Ceramic End Mills offer higher productivity and tool life in roughing nickel-based high-temperature alloys. Beyond grade KYS40™ delivers best-in-class tool life and exceptionally high Metal Removal Rates (MRR), surpassing those of other solutions on the market today. • Outstanding reduction of machining time. • Less tool changes, due to higher tool life. • Benefit from throw-away type of tooling. Features and Benets Advanced Technology Highest Cutting Speed Capability • KYS40 Beyond grade solid SiAlON...

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Kennametal Innovations Beyond Drive Preview Edition Catalog-11

Ceramic optimised end geometry Increase in shearing action. Improves corner stability. 40° helix angle Improves chip evacuation. Enlarged core design Increases tool rigidity for less deection. KYS40™ Beyond™ grade Enables highest cutting speeds. For more details, please refer to our Kennametal Innovations 2014 Catalogue (A-13-03143).

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Kennametal Innovations Beyond Drive Preview Edition Catalog-12

Kennametal Product Highlights RMB-E™ and RHM-E™ Expandable Reamers • The Expandable Reaming System The expandable reaming platform provides customers extremely long tool life at very tight tolerances. With the help of the proprietary expansion solution, Kennametal offers a standard portfolio with up to 4x the tool life of regular multiflute reamers. The thicker coating offers even greater tool life. Additionally, the expandable reamers match ISO IT6 tolerances over the course of the entire tool life. The compensation of wear is very easy, comfortable, and reliable due to the linear expandability....

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Kennametal Innovations Beyond Drive Preview Edition Catalog-13

Product Offering • Expandable multiflute reamers in diameter from 8–20mm (.315–.787") available with helical and straight flutes in 0,001mm (.00004") steps. • RHM-E™: diameters up to 42mm (1.654") available with helical and straight flutes in 0,001mm (.00004") increments. Customisation • Intermediate diameter of standard program available as simple specials with short delivery times. • Tooling with PCD, CBN, or cermet grades is available upon request. For more details, please refer to our Kennametal Innovations 2014 (A-13-03143) and Innovations 2015 Catalogues (A-14-03586).

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Kennametal Innovations Beyond Drive Preview Edition Catalog-14

With Wear Detection Technology The Advanced Surface Treatment: • Reduces coating stresses • Improves coating adhesion • Bronze outer layer simplifies wear detection Primary Application Beyond™ Drive™ is the solution for those looking for increased metal removal rates, longer tool life, versatility and improved wear detection. Kennametal offers a complete portfolio of ISO-/ANSI-style inserts. Positive, negative, CVD, PVD, or uncoated, we have the insert to help increase productivity and achieve greater savings. Plus, our carbide insert line contains Beyond™ technology. Beyond inserts offer you...

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