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Kennametal Innovations 2014

Kennametal Innovations 2014
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Kennametal Innovations 2014

Product catalog summary
Introduction
Kennametal has been enhancing manufacturing performance since 1938 by offering innovative products and services to reduce operating costs and lead times. The catalogue includes advancements in milling, holemaking, turning, and tooling systems designed to boost productivity in metalworking applications.
Service and Support
Kennametal provides extensive service and support, including engineering departments, capital equipment solutions, and a spare parts program. Their global logistics and lean expertise help conduct projects efficiently, offering cost-per-part solutions and precision surface management.
Product Sections
  • Turning: Includes ISO Carbide Inserts and innovative tools.
  • Holemaking: Features products like the KSEM PLUS™ Modular Drill System.
  • Solid End Milling: Highlights high-performance solid carbide end mills.
  • Indexable Milling: Includes the Mill 1–7™ High-Performance Shoulder Mill.
  • Tooling Systems: Discusses systems like KM™ Quick Change and KM4X™.
Environmental and Productivity Initiatives
Kennametal focuses on reducing environmental impact while enhancing productivity, certified to ISO 9001, QS 9000 TES, and VDA 6.4 standards. Their engineering team helps improve performance and sustainability.
New Products
The catalogue introduces innovations like Beyond™ HSS-E-PM Taps and Fix-Perfect™ Inserts for higher productivity and longer tool life.
Engineered Solutions
Kennametal offers globally coordinated manufacturing process development, working with machine tool builders to optimize processes.
Sector-Specific Solutions
  • Energy: Custom solutions focusing on productivity and sustainability.
  • Automotive: Innovative solutions enhancing efficiency and competitiveness.
  • Aerospace: Cost-effective and repeatable manufacturing solutions.
Precision Surface Management
Kennametal's Extrude Hone™ technologies improve efficiency in industries like automotive and aerospace through processes like Abrasive Flow Machining (AFM).
Pump Efficiency Improvement
The document discusses improving a 100 hp pump's efficiency from 79% to 90% using the AFM process, resulting in significant power savings.
Kennametal Repair Services
Offers repair services for tooling products at about half the cost of new tools, including milling cutters and boring bars.
ToolBOSS™ System
A secure tool storage cabinet offering 24-hour tool control, supporting tool issuance, returns, and multi-vendor security.
Reconditioning Services
Optimizes the value of metalcutting tools by restoring them to like-new performance, reducing tooling costs by over 50%.
Cost per Part Services Program (CPP)
Aims to improve productivity, reduce risk, manage inventory, and lower operational costs by outsourcing metalworking requirements.
Customer Application Support (CAS)
Provides tooling application solutions and problem resolution, assisting with expert tool selection and application recommendations globally.
QR Codes and Mobile Applications
Highlights the use of QR codes for accessing product information and mobile applications for product catalogues and grade conversion.
Carbide Inserts
Kennametal offers a comprehensive portfolio of ISO-/ANSI-style inserts, including positive, negative, CVD, PVD, and uncoated options. Beyond™ technology enhances productivity by up to 30%.
Beyond™ Drive™ Inserts
Designed for increased productivity and process safety, suitable for transportation and general engineering applications.
Beyond™ CVD and PVD Grades
CVD grades offer up to 300% higher productivity, while PVD grades provide superior wear resistance and toughness.
Insert Selection System
A three-step system helps select the most productive tool based on workpiece material groups.
Beyond™ ISO Ceramic Inserts
The KYK series offers high-speed, continuous turning solutions for grey cast iron.
Conclusion
Kennametal provides a wide range of cutting tools optimized for different materials and machining conditions, with advanced technologies to enhance productivity and tool life.
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Catalog excerpts

Kennametal Innovations 2014-2

Since its inception in 1938, Kennametal has understood precisely how to improve manufacturing performance and profitability — by introducing unparalleled products and services to reduce operating costs and lead times. These 600+ pages bring you the latest in milling, holemaking, turning, and tooling systems products and superior services — all specifically engineered to enhance overall productivity, even in the most challenging metalworking applications. Rely on Kennametal to significantly boost manufacturing competitiveness. To learn more, contact your Kennametal Representative or Authorised...

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Kennametal Innovations 2014-3

Table of Contents Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .i–xi Service and Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .xii–xxxi Turning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A1–A259 Holemaking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ....

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Kennametal Innovations 2014-4

Less Environmental Impact To learn more about our sustainable solutions for your industry, please contact your Kennametal Representative or Authorised Kennametal Distributor, or visit www.kennametal.com.

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Kennametal Innovations 2014-5

Environment Kennametal’s intimate understanding of the energy marketplace — including customer processes and applications — allows us to proactively address production and sustainability concerns with solutions tailored to your needs. We deliver superior value because we listen closely to you, our customer, and innovate based on your feedback. Our goal is to help you be more competitive — both at home and on a global scale. Best Practices in Productivity Best Performance, Less Environmental Impact As your trusted partner for optimised production, Kennametal offers customers a unique commitment...

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Kennametal Innovations 2014-6

New Products Our latest Metalcutting Innovations are designed to deliver higher productivity, longer tool life, and increased application versatility. See Section A for more details. See Section B for more details. • KSEM PLUS™ Modular Drill System • Superhard Materials • PCBN/PCD Inserts • Expandable Reamers • A4 Grooving and Turning Inserts • Tube Sheet Groover • Fix-Perfect Inserts • Setting Fixtures • Fix-Perfect Toolholders • Beyond™ HSS-E-PM Taps

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Kennametal Innovations 2014-7

For more information about the latest products and services from Kennametal, please contact your Kennametal Representative or Authorised Kennametal Distributor, or visit www.kennametal.com. INDEXABLE MILLING TOOLING SYSTEMS See Section C for more details. See Section D for more details. See Section E for more details. • Beyond™ Ceramic EADE Solid End Mills • High-Performance Solid Carbide End Mills • KSOM™ Mini Turbine Blades • Mill 1–7 High-Performance Shoulder Mill • KSSM™ High-Feed Beyond Blast • Rodeka™ Series • KSRM™ Line Expansion — HARVI III™ — KC643M™ Key Way Cutter — Roughing

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Kennametal Innovations 2014-8

Master Catalogues Cutting Tools 2013 Kennametal is proud to present the Kennametal Innovations Master Cutting Tools 2013 Catalogue, featuring all of our standard milling, holemaking, and turning products. By compiling our full metalworking portfolio together, and including new application guidelines, tool selectors, and technical information, Kennametal addresses key industry segments and the services that support that vision. 2,000+ pages of Kennametal’s best tooling — all in one book! See complete Rotating and Stationary tooling in our new Master 2013 catalogue! Download the INCH or METRIC...

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Kennametal Innovations 2014-9

Tooling Systems 2013 Kennametal is proud to present the latest Kennametal Tooling Systems catalogue, featuring the new KM4X™, proven to offer the best performance from the machine tool and handle the toughest materials. Other products range from ISO standard KM™ Quick Change tooling to ERICKSON™ toolholder systems: HSK, DV, BT, CAT, Shrink Fit, hydraulic chucks, collet systems as well as commodity-type holders to fully support your individual application needs. Look for the catalogue on our website www.kennametal.com.

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Kennametal Innovations 2014-10

Engineered Solutions Coordinated global resources with world-class manufacturing process development and implementation capabilities. Whether it’s a single tailored tool required to address a specific part feature or the development of a comprehensive manufacturing process for use on existing or newly acquired production equipment, Kennametal’s team can manage the development, personnel training, and successful implementation of the complete solution. Global implies just that. Globally coordinated manufacturing process development, implementation, and optimisation support at machine tool builders,...

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Kennametal Innovations 2014-11

Energy Energy Engineered Solutions Kennametal is more than a supplier of tooling solutions. With a thorough understanding of the energy segment’s process and application challenges, we proactively address production concerns to deliver productivity to customers seeking peak performance in demanding environments. Kennametal’s success is based on our capabilities — our ability to work with you on customised solutions to optimise your results and our willingness to engage with a broad spectrum of materials, metalworking solutions, application and custom component manufacturing, and supply expertise....

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Kennametal Innovations 2014-12

Engineered Solutions Automotive Automotive Engineered Solutions Traditionally, Kennametal has been a strong player in the transportation field, pioneering innovative solutions with automotive, shipbuilding, and railroad customers. We deliver global services and products that exceed our customers’ expectations and continually push the boundaries of science. In today’s competitive world, no one can support our customers better, and in turn, deliver the continued service and quality that has become Kennametal’s trademark. Kennametal’s global reach has helped our customers standardise processes and...

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Archived catalogs

  1. Modular Drills

    62  Pages

  2. Indexable Drills

    108  Pages

  3. Hole Finishing

    214  Pages

  4. Taps

    194  Pages

  5. Face Mills

    138  Pages

  6. Shoulder Mills

    96  Pages

  7. Copy Mills

    118  Pages

  8. Thread Mills

    20  Pages

  9. Threading

    108  Pages

  10. 7690VA09

    3  Pages

  11. Twin-Screw

    2  Pages

  12. INNOVATIONS 2019

    156  Pages

  13. Grader Blades

    40  Pages

  14. Grinder Tips

    16  Pages

  15. CB11 Stack-On

    2  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.