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KenCast Wear Protection
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Catalog excerpts

KenCast Wear Protection - 1

WEAR SOLUTION KenCast™

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KenCast Wear Protection - 2

KenCast™ Wear Solution Exclusively from Kennametal Wear A small word that describes a big problem. Wear translates to expensive equipment repair and replacement costs and can cause significant downtime. We understand wear We understand the importance of preventing wear damage to your equipment. That’s why our wear experts developed KenCast. KenCast helps equipment last longer, whether you’re working above ground or underground, on the road or in the pit, crushing rock or pushing snow. With KenCast protection, you can avoid costly repairs and downtime. Wear protection for every part KenCast...

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KenCast Wear Protection - 3

Product Versatility KenCast™ is exceptionally versatile. It can fit nearly any machine for nearly any application, with few limitations on size and shape. It is easily welded or attached mechanically into position. Bucket Lip KenCast Conical Corner Protector, Crusher Tip

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KenCast Wear Protection - 4

KenCast™ Defined Successful Applications What is KenCast? KenCast is tungsten carbide particles that have been metallurgically bonded to air-hardened steel. The result? A tough, durable, and extremely wear-resistant material — thanks to the combination of steel and carbide. KenCast wear parts are proven to withstand extreme abrasive and high-impact applications. KenCast is more than rectangular shapes. It's a versatile material that fits most machines and applications, and is easily welded or attached mechanically into position. Simply put, KenCast is wear protection for your equipment. How...

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KenCast Wear Protection - 5

KenCast™ Defined Successful Applications Successful Wear Applications/Proven Solutions Machine/Equipment

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KenCast Wear Protection - 6

Proven Solutions • Benefits KENNAMETAL Kicker Paddles/ End Ring Protection Drum Housings Base Protectors Whether it's sliding, gouging, pushing, or impact, abrasive wear can add up to costly equipment repair and replacement costs. Key Benefits of KenCast • Extreme versatility — Complex parts and geometries can be produced and customized to specific wear issues. • Excellent wear resistance — Lowering repair costs and downtime. • Additional protection for your equipment. • Easy to apply in the field. • Non-layered material KenCast consistently outperforms other wear protection methods:

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KenCast Wear Protection - 7

Proven Solution: KenCast KenCast Proven Solutions • Benefits Block Protection KenCast (Face of Pedestal) Grouser Bars KenCast™ (Side of Drum) • Machine — Telsmith™ 24-21 HSI RAP Crusher • Customer — Hawbaker® - 8 crushers, with 3 apron plates per crusher. • Location — Pleasant Gap, PA. • Competitive solution — Baldwin International has developed Tuffbraze 600 plate for industrial applications requiring the highest levels of strength and fatigue resistance. - Processed 10-15K tons of material before end of life. • Kennametal solution — KenCast apron plates - Processed 74k tons of material...

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KenCast Wear Protection - 8

KenCastWear Bar■ Wear Bar • Standard weld bar with weld chamfer. • Best for impact applications. Is NOTE: Gray shading indicates carbide location on the part. * Weld bevels along length only. Drawings represent popular KenCast sizes. We make sizes to suit nearly any machine or application. Contact your local Kennametal Representative for more information. KENNAMETAL kennametal.com

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KenCast Wear Protection - 9

KenCast Wedge • Wear Bar (Thin) • Round (Tapered Face) B NOTE: Gray shading indicates carbide location on the part. • Applications: drilling, bucket protection. NOTE: Gray shading indicates carbide location on the part. kennametal.com KENNAMETAL

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KenCast Wear Protection - 10

KenCastQuarter Round • Chevron • Grouser ■ Quarter Round • Protects inside corners. • Helps material flow. NOTE: Gray shading indicates carbide location on the part. ■ Grouser • Track machine applications: extend track pad life, provide extra traction. NOTE: Gray shading indicates carbide location on the part. KENNAMETAL kennametal.com

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KenCast Wear Protection - 11

KenCastPlate with Holes • Wear Ski (Weld-On) • L Shape VCP ■ Plate with Holes • Similar to standard wear bar. • Holes allow use of plug weld or bolt-on. Description Order Code NOTE: Gray shading indicates carbide location on the part. kennametal.com KENNAMETAL

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KenCast Wear Protection - 12

KenCastReclaimer Bar • Bolt-On Wear Protection • Base Protector ■ Reclaimer Bar • Application: wear protection for drums. • Bolt-on parts, eliminates welding. NOTE: Gray shading indicates carbide location on the part. ■ Bolt-On Wear Protection • Threaded studs on back of casting. • Can be bolted vs. welded. Description Order Code NOTE: Gray shading indicates carbide location on the part. ■ Base Protector • Protect Kennametal quick-change bases. NOTE: Gray shading indicates carbide location on the part. KENNAMETAL kennametal.com

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KenCast Wear Protection - 13

KenCastRamp • Tamper • Bolt-On Wear Protection ■ Ramp • Wedge shape helps deflect material. • Application: prevent wear on chute liners. Description Order Code NOTE: Gray shading indicates carbide location on the part.

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KenCast Wear Protection - 14

Plow Blade Guard■ Plow Blade Guard • Weldment made with KenCast. • Application: protects end of snow plows and grader blades. B_^ NOTE: Gray shading indicates carbide location on the part. Snow Removal and Road Maintenance Products KENNAMETAL kennametal.com

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KenCast Wear Protection - 15

Wear Ski (Bolt-On) KenCast™ ■ Wear Ski (Bolt-On) • Solid inserts prevent gouging of road surface. • Application: bolt-on wear protection for milling machines. Order Code NOTE: Carbide inserts embedded in the bottom of the ski. ■ Grinder Tip • Applications: asphalt shingle, waste material grinding/recycling. Description Order Code NOTE: Gray shading indicates carbide location on the part. Grinder Tips ...Idt Tub and Horizontal Machines For more information, please visit kennametal.com to access the Grinder Tips Catalog. KZkenimmein:

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KenCast Wear Protection - 16

Product Versatility • Attachment Guidelines • Welding Instructions • Cutting Instructions KenCast™ is exceptionally versatile. It can fit nearly any machine for nearly any application, with few limitations on size and shape. It is easily welded or attached mechanically into position. Standard part sizes and shapes available: • Thickness - minimum 1/4" (6mm) to a maximum of 8" (200mm) • Width - up to a maximum of 20" (500mm) These are general guidelines on how to apply KenCast to your equipment. However, weld applications may vary substantially, depending on the material to which KenCast...

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All Kennametal catalogs and technical brochures

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  10. Taps

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  11. Hole Finishing

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