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INNOVATIONS 2020

INNOVATIONS 2020
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INNOVATIONS 2020

Product catalog summary
Overview: The document provides comprehensive information on Kennametal's turret adapted clamping units, indexable milling, solid end milling, and tooling systems. It emphasizes performance improvements and productivity enhancements offered by these products.
Services & Support: This section details customer application support across various regions, highlighting expert assistance availability for tooling solutions and access to spare parts and accessories through an online catalogue.
Indexable Milling: The Mill 4-12KT is noted for its efficiency in shoulder milling, requiring less horsepower and offering excellent stability. It compares radially and tangentially mounted inserts, with tangential designs providing better stability and access.
Solid End Milling: The HARVI II TCDE is discussed for its capabilities in various milling operations.
Tooling Systems: This section covers the TACU product expansion and technical specifications, including ER solid collets, providing a guide to selecting appropriate tooling systems for specific applications.
General Information: Includes grade descriptions, a key to column headings, and a material cross-reference guide to aid in product selection and application.
Key Features: Emphasizes the versatility and robustness of Kennametal's milling solutions, highlighting their ability to improve productivity and performance in metalworking applications.
Tolerances and Insert Specifications: Outlines tolerances for Kennametal inserts based on size and class, with specific measurements for various size ranges.
Insert Shapes and Angles: Details different insert shapes with their respective clearance angles and tolerance classes.
Insert Geometry and Clamping: Specifies geometry and clamping types for various insert shapes, including indexable inserts with facets/wipers and corner radii.
Insert Selection and Milling Applications: Provides recommendations for shoulder milling using MILL 4™-12KT inserts, including catalogue numbers and dimensions.
Recommended Feeds and Speeds: Offers starting feeds and speeds for different insert geometries and material groups.
HARVI™ Series Overview: Highlights the HARVI series for its high feed and speed capabilities, suitable for various milling applications.
Tool Selection Guide: Provides detailed specifications for HARVI tools, including tool types, operations, and workpiece materials.
Application Data: Details recommended feeds per tooth and cutting speeds for side milling across different material groups.
Turret Adapted Clamping Units: Provides specifications and ordering information for turret adapted clamping units used in CNC machines, focusing on brands like MAZAK, DMG MORI, and OKUMA.
Specifications: Lists specific parameters for each clamping unit, crucial for ensuring compatibility and performance in machining applications.
Notes and Limitations: Indicates special requirements for some units, such as the need for a sub-spindle or Y-axis capabilities.
Coolant Supply Options: Discusses coolant supply options for static and driven tools, emphasizing proper coolant management.
Key Features: Highlights features like high rigidity, quick change capabilities, and fine adjustment for tool alignment.
VDI Turret Blocks and Tooling Systems: Provides technical specifications and guidelines for VDI turret blocks and related tooling systems, focusing on driven and static tools used in CNC lathes.
Specifications: Includes torque values, mounting specifications, tooling layouts, and safety instructions.
Mounting Specifications: Details for various machine builders, specifying mounting style, tool type, and torque requirements.
Tooling Layout: Guidelines for CNC lathe tooling layout, including machine type, model, turret type, and tool positions.
Tooling Systems: Information on ER collets and their compatibility with CNC lathes, highlighting modular flexibility and rigid tool holding capabilities.
Grade Descriptions: Describes various carbide grades, detailing coating types, applications, and suitability for different materials.
Safety Instructions: Emphasizes the importance of wearing personal protective equipment and ensuring machine guards are in place during metal cutting operations.
Conclusion: The document serves as a comprehensive guide for selecting and using tooling systems in CNC lathes, ensuring optimal performance and safety.
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Catalog excerpts

INNOVATIONS 2020-2

Turret Adapted Clamping Units Turret adapted clamping units provide unmatched performance and guaranteed productivity improvement.

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INNOVATIONS 2020-4

Get Fast and Reliable Answers to Your Toughest Problems Our CAS Team is the metalworking industry's leading help desk resource for tooling application solutions and problem resolution. Easy Access to Proven Metalworking Expertise! Kennametal Application Engineers assist customers and engineering groups throughout the world with expert tool selection and application recommendations for the entire range of Kennametal tooling. Numbers shown only serve the originating country listed.

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INNOVATIONS 2020-5

'Vietnam and Philippines individuals should contact the Singapore office. Visit kennametal.com to find local Authorised Kennametal Distributors.

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INNOVATIONS 2020-6

Lost a screw? Have to replace worn-out clamping wedges? Need to find and re-order those spare parts? Are you in need of some accessories, like a torque wrench or coolant shower plate? These tools are at your fingertips! Go to kennametal.com and find what you need in seconds. Enter the catalogue number of the corresponding tool, and it will display. Digitally access spare parts and accessories information to ensure you keep your operation running. Visit kennametal.com/novo and download today. It’s Free!KENNAMETAU kennametal.com

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INNOVATIONS 2020-7

Can’t find your paper copy of our catalogue anymore? No worries. Go to catalogs.kennametal.com to see what’s out there. Search for what you need, watch a video, and share pages with others, all from one site! Go to catalogs.kennametal.com, and if you want to check it out on your mobile device, just download the FREE app for iOS or Android™. m Search for what you need Watch videos Share with others Heading: KNS-Kennametal Narrow Slotting ... KENNAMETAL COM KENNAMETAL COM 36 INDEXABLE MILLING KNS THE DOUBLE v’‘.Score* 29 " TOUGHNESS COATING ..Score: 47 Check out our new catalogue app. Available...

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INNOVATIONS 2020-8

Indexable Milling Mill 4™-12KT Tangential Shoulder Milling Applications Shoulder Milling Mill 4-12KT requires up to 15% less horsepower, enabling increased feed rates, even on small machines. The patented insert design — featuring a triangular shaped margin — provides unprecedented stability in steel and cast iron applications. Excellent floor finishes due to minimal axial runout. With 7 grades, 7 corner radii, and depth-of-cut range up to 12mm, the programme offers versatility to cover many shoulder milling applications.

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INNOVATIONS 2020-9

Patented margin design ensures unprecedented stability. Tangentially mounted inserts give easy access to insert locking screws. Coarse and medium pitch cutters with internal coolant supply. Strong cutter body and strong cutting edges due to tangential design concept. Comparison Radially Mounted Tangentially Mounted • Requires large pocket; reduces the core size of the cutter. • Allows very small diameter cutter bodies. • Access to insert screw can be tough. • A shallow pocket allows for large core size of the cutter. • Very strong cutting edge. • Easy access to insert screw. Core size determines...

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INNOVATIONS 2020-10

Shoulder Milling Shoulder Milling SHOULDER MILLING • TOOL SELECTION GUIDE SELECTION STEPS * See page in the Kennametal Master Catalogue 2018 • Volume Two • Rotating Tools • A-16-05217. ** See page in the Kennametal Innovations Catalogue 2019 | 02 • A-18-05789.

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INNOVATIONS 2020-11

Shoulder Milling Shoulder Milling SHOULDER MILLING • TOOL SELECTION GUIDE SELECTION STEPS * See page in the Kennametal Master Catalogue 2018 • Volume Two • Rotating Tools • A-16-05217. ** See page in the Kennametal Innovations Catalogue 2019 | 02 • A-18-05789.

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INNOVATIONS 2020-12

Shoulder Milling Shoulder Milling SHOULDER MILLING • TOOL SELECTION GUIDE SELECTION STEPS * See page in the Kennametal Master Catalogue 2018 • Volume Two • Rotating Tools • A-16-05217. ** See page in the Kennametal Innovations Catalogue 2019 | 02 • A-18-05789.

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INNOVATIONS 2020-13

Shoulder Milling Shoulder Milling MILL 4™-12KT • CATALOGUE NUMBERING SYSTEM • CUTTERS Each character in our catalogue number signifies a specific trait of that product. Use the following key columns and corresponding images to easily identify which attributes apply. Shoulder Milling Shoulder Milling MILL 4 -12 • SHELL MILL • IC12 • COARSE PITCH KT Cutter Diameter Connection Style Machine Side (CSMS)

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INNOVATIONS 2020-14

Shoulder Milling Shoulder Milling MILL 4™-12KT • CATALOGUE NUMBERING SYSTEM • INSERTS Each character in our catalogue number signifies a specific trait of that product. Use the following key columns and corresponding images to easily identify which attributes apply. Indexable inserts with facets/wipers 7<Srl Indexable inserts with corner radii Insert thickness tolerance class *See table below for tolerances according to insert size and class. **Kennametal standard only. Geometry and Clamping Type For shapes A, L, and X, see position #1; use length of leading cutting edge.

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INNOVATIONS 2020-15

Shoulder Milling MILL 4™-12KT • CATALOGUE NUMBERING SYSTEM • INSERTS insert thickness Cutting Edge Form Insert Hand KT4 Edge Prep Size Rake Face Angle Added Info L = Light — sharp or lightly honed and/or T-land G = General — medium hone and/or T-land H = Heavy — large hone and/or T-land Nominal or average angle of rake on insert face at leading cutting edge before edge prep and before installation.

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INNOVATIONS 2020-16

Shoulder Milling Shoulder Milling Shoulder Milling Shoulder Milling order number order number

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INNOVATIONS 2020-17

Shoulder Milling Shoulder Milling MILL 4™-12KT • INSERTS • IC12 • first choice o alternate choice

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INNOVATIONS 2020-18

Shoulder Milling Shoulder Milling MILL 4™-12KT • INSERT SELECTION GUIDE • IC12 NOTE: FIRST choice starting speeds are in bold type. Do not exceed max RPM. Reduce speed if necessary.

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INNOVATIONS 2020-19

Catalogue App Browse Pages Search Products Check out our new catalogue app. Available in the Google Play™ Store or the App Store® OR VISIT CATALOGS.KENNAMETAL.COM TODAY.

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Archived catalogs

  1. Modular Drills

    62  Pages

  2. Indexable Drills

    108  Pages

  3. Hole Finishing

    214  Pages

  4. Taps

    194  Pages

  5. Face Mills

    138  Pages

  6. Shoulder Mills

    96  Pages

  7. Copy Mills

    118  Pages

  8. Thread Mills

    20  Pages

  9. Threading

    108  Pages

  10. 7690VA09

    3  Pages

  11. Twin-Screw

    2  Pages

  12. INNOVATIONS 2019

    156  Pages

  13. Grader Blades

    40  Pages

  14. Grinder Tips

    16  Pages

  15. CB11 Stack-On

    2  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.