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Kennametal
INNOVATIONS 2019

INNOVATIONS 2019

Product catalog summary

Overview: This document from Kennametal focuses on innovations in round-tool applications, specifically highlighting their Hydraulic Chuck Portfolio and various tooling systems. It provides detailed information on services, support, and product specifications.

Services & Support: The document outlines contact information for technical support across different regions, emphasizing the availability of expert tool selection and application recommendations. It also highlights the ease of accessing spare parts and accessories through their online catalog.

Turning: This section covers Vibration-Free Boring Bars with Bolt-On Heads, designed for stability and rigidity in extended overhangs. The bars feature an internal dampening package to reduce chatter and improve process stability. Various clamping styles and specifications are detailed, including dimensions and insert shapes.

Holemaking: Focuses on drilling inserts with DS & LP Geometry, providing specifications for different applications.

Solid Carbide End Milling: Discusses the Duo-Lock and HARVI III Trochoidal systems, highlighting their performance in milling applications.

Indexable Milling: Features the KNS Kennametal Narrow Slotting and HARVI Ultra 8X, detailing their capabilities and specifications.

Tooling Systems: Provides an extensive overview of various hydraulic chucks (KM, PSC, HSK, CV, BT) and their applications, including hydraulic extensions and reducer sleeves.

General Information: Includes grade descriptions, a key to column headings, and a material cross-reference guide to assist in selecting the appropriate tools and materials.

Key Features: The document emphasizes the importance of vibration-free machining, high metal removal rates, and increased productivity through advanced tooling solutions. It also highlights the availability of digital resources for easy access to product information and support.

Specifications: The boring bars are categorized by their order number and catalog number, with specifications including diameter (D), minimum boring diameter (D min), length (L1), and other critical dimensions. The document specifies both right-hand and left-hand configurations, with details on insert holding methods and insert shapes.

Catalog Numbering System: Each character in the catalog number signifies a specific trait of the product, such as bolt-on head, head diameter, minimum boring diameter, insert holding method, and insert shape. This system helps in identifying the attributes of each boring bar.

Tables and Data: The document contains extensive tables listing the order numbers, catalog numbers, and corresponding specifications for various boring bars. Key data includes dimensions in both metric and inch units, angles, and insert types.

Recommendations and Best Practices: The document suggests rounding measurements to the nearest increment for precision and provides guidelines for using smaller bolt-on heads on larger bars, including minimum bore calculations and bore clearance requirements.

Product Variants: The document lists different series and models compatible with various machine brands like Mazak™, DMG Mori, Doosan™, and Okuma™, indicating the versatility and adaptability of the boring bars for different machining environments.

Tool Specifications: The catalog lists various toolholders with specific dimensions in both metric and imperial units. Each tool is identified by an order number and catalog number, with details on diameter, length, and insert type.

Tool Types: The document categorizes tools into right-hand and left-hand configurations, with specific models for different machining operations such as boring, turning, and grooving.

Features: Many tools feature vibration-free operation, bolt-on heads, and screw-on designs. The catalog emphasizes the importance of through coolant systems for efficient heat management and extended tool life.

Beyond Evolution Tools: This section introduces the Beyond Evolution line, highlighting its capabilities in grooving and cut-off operations with active coolant control for improved performance.

Key Features:

Through Coolant Capability: Many tools are designed with through coolant systems to direct coolant precisely to the cutting zone, enhancing tool life and process safety.
Vibration-Free Design: Tools are engineered to minimize vibration, ensuring precision and stability during machining operations.
Versatile Applications: The catalog covers a wide range of applications, including turning, facing, profiling, and cut-off operations.

Conclusion: The document serves as a comprehensive guide for selecting the appropriate Kennametal toolholders and cutting tools, providing detailed specifications and features to aid in decision-making for machining applications.

Specifications: The document lists various catalog numbers for DS and LP geometry inserts, detailing dimensions in both metric and imperial units. It specifies the new grade KCU25™ for enhanced performance. The tables provide detailed measurements for each insert, including diameter, length, and radius.

Procedures and Recommendations: Recommended speeds and feeds are provided for different material groups and conditions (stable, unstable, interrupted). The document advises starting with minimum values for high stability and using specific insert combinations for optimal performance.

Standards and Norms: The document emphasizes the use of the Drill Fix DFSP™ system under stable conditions and recommends conservative speeds and feeds. It also outlines the importance of using the correct inboard and outboard inserts for different applications.

Revolutionary Coupling System: The Duo-Lock™ system is introduced as a modular solution for solid carbide end milling, offering high accuracy and stability. It includes various adapters and extensions to fit different spindle types, enhancing tool life and performance.

Tool Selection Guide: The document provides a comprehensive guide for selecting the appropriate Duo-Lock™ tools for different operations, including roughing, finishing, and chamfering. It details the primary and secondary workpiece materials suitable for each tool type.

Key Data from Tables: The tables include cutting speeds, feed rates, and tool dimensions, crucial for selecting the right tool for specific applications. The document also provides a catalog numbering system to identify product traits easily.

Conclusion: Kennametal's document serves as a detailed guide for selecting and using their drilling and milling tools, emphasizing the importance of choosing the right geometry and grade for specific applications to achieve optimal performance and tool life.

Specifications: The document lists several models of DUO-LOCK™ end mills, including FGDF, RFDD, and KENFEED series, with details such as diameter (D1), cutting length (Ap1 max), and other critical dimensions. Each model is associated with specific order numbers and catalog numbers.

Application Data: The document provides recommended feed per tooth (IPT) and cutting speeds (vc) for different material groups (P, M, K, S, H) and milling operations (side milling and slotting). It emphasizes the need to adjust parameters based on tool reach and machining conditions.

Tool Clamping and Torque Wrenches: Information on tool clamping options, including HydroForce™, Shrink Fit, and Safe-Lock™ systems, is provided. The document also details torque wrenches for single and double-handed use, specifying torque values for different Duo-Lock™ sizes.

Intelligent Thread and Reconditioning: The DUO-LOCK™ Intelligent Thread is highlighted for its even force distribution, allowing higher torque transmission. Guidelines for reconditioning Duo-Lock™ tips are included, noting potential changes in cutting diameter.

HARVI™ Series: The document introduces the HARVI series, designed for high-performance milling with features like unequal flute spacing and Safe-Lock™ pullout protection. Various HARVI models are described, each tailored for specific applications such as dynamic milling and finishing in different materials.

Key Recommendations: The document advises on adjusting cutting parameters for optimal results, considering factors like tool reach and material hardness. It also stresses the importance of using recommended torque values and avoiding clamping on the coupling for cylindrical extensions.

Specifications: The document provides detailed specifications for Kennametal's HARVI II TCDE 5 Flutes milling tools. It includes recommended feed per tooth (IPT) for side milling applications across various material groups (P, M, K, S, H) and cutting speeds (SFM) for different diameters (D1). The maximum depth of cut (Ap max) is specified as 0.02 x D.

Procedures: For side milling applications using the longest reach (L3) tools, it is recommended to reduce ae by 30% to achieve better surface finish. Additionally, reducing the feed per tooth is advised for improved surface quality.

Norms and Recommendations: The document suggests using lower cutting speeds for high stock removal or higher hardness materials, and higher speeds for finishing or lower hardness materials. It also provides a guide for selecting spare parts and accessories through the Kennametal website.

Design Features: The Double-V design of the insert and pocket minimizes radial runout, ensuring stable cutting conditions and high accuracy. The self-clamping mechanism allows easy insert exchange, and the positive SGP chipbreaker geometry facilitates smooth cutting and efficient chip evacuation.

Applications: The tools are suitable for various applications including slotting, gang milling, side/shoulder milling, and cut-off. The document also details the KNS® Narrow Slotting Mills with specifications for arbor and shell mount styles.

Insert Styles and Selection: Different insert styles are available, including double-ended and single-ended with flat bottom or full radius options. The document provides a catalog numbering system to identify specific product traits.

Key Data from Tables: The tables provide detailed IPT values for different material groups and diameters, recommended starting feeds and speeds, and specific product dimensions and weights for various cutter and insert configurations.

Specifications: The document details the HARVI Ultra 8X helical milling cutters, designed for high metal removal rates, especially in high-temperature alloys. These cutters are ideal for aerospace applications, offering up to 8 cutting edges per insert and various corner radii options. The cutters are available with shell mount and taper flange mount adapters, providing maximum tool stiffness and life.

Procedures: The document outlines the use of HARVI Ultra 8X cutters in shoulder milling, pocketing, chamfer milling, and profile milling. It emphasizes the importance of not exceeding maximum RPM and adjusting speeds as necessary.

Standards and Recommendations: The document provides a tool selection guide, detailing cutter diameters, maximum cutting depths, insert sizes, and the number of inserts and flutes per cutter. It also includes recommended starting feeds per tooth for various materials and radial engagements.

Key Data from Tables: - Cutter diameters range from 2" to 3" with maximum cutting depths from 2.0" to 9.3". - Insert sizes are 10mm and 12mm, with the number of inserts per cutter ranging from 15 to 115. - The document includes catalog numbers and specifications for various cutter configurations, including shell mount and taper flange mount options.

Critical Information: - The HARVI Ultra 8X cutters are designed for high-performance milling in demanding materials, with adjustable coolant nozzles for effective chip evacuation and heat control. - The document emphasizes the importance of selecting the correct cutter configuration and insert geometry for specific applications to optimize performance and tool life.

Overview: This document provides technical specifications and guidelines for the HARVI ULTRA 8X milling tools and associated components. It includes recommended starting speeds, feeds, and detailed product specifications for various milling applications.

Specifications:

HARVI ULTRA 8X Tools: The document lists various models of HARVI ULTRA 8X tools, including helical mills and shell mounts, with specifications such as diameter, length, and maximum RPM.
Inserts: Details on insert types, including dimensions and recommended applications, are provided. The inserts are categorized by material group and machining type (light, general, heavy).

Procedures:

Starting Speeds and Feeds: Recommended starting speeds (SFM) and feeds (IPT) are provided for different material groups and machining conditions. The document emphasizes using general-purpose values as starting points and adjusting as necessary.

Standards and Recommendations:

Material Groups: The document categorizes materials into groups (P, M, K, N, S, H) and provides specific recommendations for each group regarding tool selection and machining parameters.
Tool Selection Guide: A guide for selecting hydraulic chucks and adapters based on application requirements and connection sizes is included.

Key Data from Tables:

Speed and Feed Tables: Tables provide detailed speed and feed recommendations for various materials and tool geometries, highlighting first-choice starting speeds in bold.
Product Specifications: Tables list product numbers, dimensions, and weights for various HARVI ULTRA 8X tools and adapters.

Critical Information:

Maximum RPM: Users are advised not to exceed the maximum RPM specified for each tool to ensure safety and performance.
Insert Compatibility: Specific inserts are compatible with certain tool models, and modifications may be required for some configurations.

Overview: The document provides detailed specifications for various hydraulic chucks, categorized under different product lines such as SLIM LINE, HIGH-PERFORMANCE LINE, and HYDROFORCE™ HIGH-TORQUE LINE. Each section lists chucks with specific dimensions and weights, suitable for different applications.

SLIM LINE, XS • HSK A: This section lists hydraulic chucks with HSK A interface, available in sizes HSK40A, HSK63A, and HSK100A. Key dimensions include D1, D2, L1, and weight in kg. The chucks are designed for precision and stability in machining operations.

HIGH-PERFORMANCE LINE • HSK C: This section details chucks with HSK C interface, focusing on high-performance applications. The chucks are available in sizes HSK32C, HSK40C, HSK50C, and HSK63C, with specifications such as D1, D2, L1, and weight in kg.

HYDROFORCE™ HIGH-TORQUE LINE • CV AD: This line is designed for high-torque applications, with chucks available in CV40 and CV50 sizes. Specifications include D1, D2, L1, and weight in lbs, emphasizing their capability to handle heavy-duty tasks.

HIGH-PERFORMANCE LINE • CV AD/B: This section provides specifications for CV40 and CV50 chucks, highlighting new models with extended lengths (600mm). The focus is on high-performance and versatility in various machining operations.

HYDROFORCE™ HIGH-TORQUE LINE • BT AD: This section lists BT40 and BT50 chucks, designed for high-torque applications. Specifications include D1, D2, L1, and weight in kg, suitable for demanding machining tasks.

HYDRAULIC EXTENSIONS: The document also includes specifications for hydraulic extensions, providing additional reach and flexibility in machining operations. Key dimensions include D1, D2, L, and weight in kg or lbs.

Conclusion: The document serves as a comprehensive guide for selecting hydraulic chucks based on specific requirements, offering detailed specifications for each product line to ensure optimal performance in various machining applications.

Specifications and Measurements: The document provides detailed specifications for various components used in milling and toolholding. Key measurements include mounting diameter, cutter diameter, body diameters, bolt circle thread size, and various lengths such as overall length, gage length, and clamping length. It also specifies parameters like maximum RPM, corner radius, insert thickness, and weight in kilograms and pounds.

Material Group Descriptions: The document categorizes materials into groups based on their properties such as tensile strength, hardness, and carbon content. These groups include low-carbon steels, medium- and high-carbon steels, alloy steels, stainless steels, cast irons, aluminum alloys, and more. Each group is associated with specific material numbers and characteristics.

Safety Instructions: Important safety instructions are provided for metalcutting operations. These include wearing appropriate personal protective equipment, ensuring machine guards are in place, and using breathing protection when grinding. The document emphasizes the hazards of projectile and fragmentation, as well as breathing and skin contact hazards from dust or mist.

Trademark and Contact Information: The document lists various trademarks associated with Kennametal and other companies. It also provides contact information for Kennametal's headquarters in the USA, Europe, Asia-Pacific, and India, along with phone numbers and email addresses for inquiries.

General Notes: The document highlights the importance of accessing and leveraging product data throughout the manufacturing lifecycle. It also mentions the availability of a Metalcutting Safety booklet for more detailed safety information.

Catalog excerpts

kennametal.com KENNAMETAL kennametal.com KENNAMETAL

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Hydraulic Chuck Portfolio Achieving optimum performance for round-tool applications. Slim Line High Performance

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Get Fast and Reliable Answers to Your Toughest Problems Our CAS Team is the metalworking industry's leading help desk resource for tooling application solutions and problem resolution. Easy Access to Proven Metalworking Expertise! Kennametal Application Engineers assist customers and engineering groups throughout the world with expert tool selection and application recommendations for the entire range of Kennametal tooling. Numbers shown only serve the originating country listed.

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'Vietnam and Philippines individuals should contact the Singapore office. Visit kennametal.com to find local Authorized Kennametal Distributors.

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Lost a screw? Have to replace worn-out clamping wedges? Need to find and re-order those spare parts? Are you in need of some accessories, like a torque wrench or coolant shower plate? These tools are at your fingertips! Go to kennametal.com and find what you need in seconds. Enter the catalog number of the corresponding tool, and it will display. Digitally access spare parts and accessories information to ensure you keep your operation running. Visit kennametal.com/novo and download today. It’s Free!KENNAMETAU kennametal.com

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Can’t find your paper copy of our catalog anymore? No worries. Go to catalogs.kennametal.com to see what’s out there. Search for what you need, watch a video, and share pages with others, all from one site! Go to catalogs.kennametal.com, and if you want to check it out on your mobile device, just download the FREE app for iOS or Android™. m Search for what you need Watch videos Share with others Heading: KNS-Kennametal Narrow Slotting ... KENNAMETAL COM KENNAMETAL COM 36 INDEXABLE Ml LUNG KNSTHE DOUBLE v’‘.Score* 29 ' TOUGHNESS COATING .-Score: 47 Check out our new catalog app. Available in the...

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Turning N^VO Materials M Applications Boring Back Boring Chamfering kennametal.com/Vibration-FreeBoringBars Coupled with our bolt-on heads, the Vibration-Free boring bars provide stability and rigidity when boring at extended overhangs up to 10 x D. Vibration-Free boring bars are a plug-and-play solution designed to work out of the box with no manual adjusting required or possible. The internal dampening package is designed to provide process stability by increasing the stiffness of the bar and dampening out chatter. These Vibration-Free boring bars utilize a new portfolio of bolt-on heads that...

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Internal dampening package ensures vibrationand chatter-free machining, allowing high metal removal rates and large depths-of-cut, resulting in high surface quality and increased productivity. Short design bolt-on heads result in low weight, providing high stability and consistent repeatability. Through coolant bolt-on heads to achieve optimum insert performance and tool life. Serrated design interface creates a secure connection. Lightweight Bolt-On Heads with Through Coolant Kenclamp™ H-DCLN 95° H-DDUN 93° H-DTFN 90° H-DVUN 93° H-DWLN 95° H-PCLN 95° H-PDUN 93° H-PTFN 90° H-SCLC 95° H-SDPC 62.5°...

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Boring Bars Boring Bars VIBRATION-FREE • BOLT-ON HEADS • SELECTION GUIDE D-Style Clamping H-DCLN Page Bolt-On “D” diameter = “D1” on the vibration-free boring bar Lead Angle Bolt-On Head Diameter [D] Minimum Boring Diameter [DMIN] Center of Boring Bar to Insert Tip [F] Boring Head Length [L1] Insert Shape Gage Inserts P-Style Clamping Bolt-On Head Diameter [D] Minimum Boring Diameter [DMIN] Center of Boring Bar to Insert Tip [F] Boring Head Length [L1]

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Boring Bars VIBRATION-FREE • BOLT-ON HEADS • SELECTION GUIDE Each character in our catalog number signifies a specific trait of that product. Use the following key columns and corresponding images to easily identify which attributes apply. KENNAMETAU kennametal.com kennametal.com

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Boring Bars Boring Bars VIBRATION-FREE • BOLT-ON HEADS • CATALOG NUMBERING SYSTEM Each character in our catalog number signifies a specific trait of that product. Use the following key columns and corresponding images to easily identify which attributes apply. Boring Bars Boring Bars VIBRATION FREE • BOLT-ON HEADS • KENCLAMP™ • DCLN 95° Detail Detail catalogue number Bolt-On Head Head Diameter Minimum Boring Diameter Insert Holding Method Insert Shape A two-digit number indicates the bar diameter in mm.

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Boring Bars Boring Bars VIBRATION-FREE • BOLT-ON HEADS • CATALOG NUMBERING SYSTEM (continued) Boring Bars Boring Bars VIBRATION FREE • BOLT-ON HEADS • KENCLAMP™ • DCLN 95° Detail Detail catalogue number Bar Style or Lead Angle Insert Clearance Angle Insert Size Cutting Edge Length L10

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Boring Bars Boring Bars

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Boring Bars Boring Bars VIBRATION-FREE • SPLIT BLOCK • MAZAK™

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Boring Bars Boring Bars Boring Bars Boring Bars VIBRATION-FREE • SPLIT BLOCK • DOOSAN™ II "

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Boring Bars Boring Bars ■ Metric order number

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Boring Bars VIBRATION-FREE • BOLT-ON HEADS • KENCLAMP™ • DCLN 95° order number catalog number left hand

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Boring Bars VIBRATION-FREE • BOLT-ON HEADS • KENCLAMP™ • DDUN 93°

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Boring Bars VIBRATION-FREE • BOLT-ON HEADS • KENCLAMP™ • DTFN 90° order number_catalog number

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Boring Bars VIBRATION-FREE • BOLT-ON HEADS • KENCLAMP™ • DVUN 93° order number catalog number left hand VIBRATION-FREE • BOLT-ON HEADS • KENCLAMP • DWLN 95° order number right hand 6550652 left hand 6550653 catalog number

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Boring Bars VIBRATION-FREE • BOLT-ON HEADS • SCREW-ON • SCLC 95° order number catalog number order number right hand 6549413 left hand 6549412 catalog number

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Boring Bars Boring Bars VIBRATION-FREE • BOLT-ON HEADS • SCREW-ON • SDUC 93° Boring Bars Boring Bars order number catalog number left hand

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