KM_Master12_J000_J001_Minch_EN.qxp:Layout 1 3/23/12 1:09 PM Page J3 Indexable Drills Tool Selection Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .J2–J3 Drill Fix DFR, DFS, and DFT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .J4–J49 Drill Fix DFR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .J7–J18 Drill Fix DFS . . . . . . . . . . . . . . . . . . ....
Open the catalog to page 2Tool Selection Guide for Indexable Drills In regard to insert and drill coatings, anything is possible. If a specific Insert or drill Is not suitable for your workplece material, please contact our Engineered Solutions Department for an offer about special coatings and edge preparations. " Other shank styles available as customized solution.
Open the catalog to page 3KM_Master12_J002_J003_Minch_EN.qxp:Layout 1 3/6/12 1:07 PM Page J3 Tool Selection Guide for Indexable Drills Ⅵ standard and □ customized solution capabilities Ⅵ standard capabilities 1) page(s) coolant Ⅵ Ⅵ Ⅵ Ⅵ Ⅵ Ⅵ Ⅵ Ⅵ Ⅵ Ⅵ Ⅵ Ⅵ Ⅵ Ⅵ Ⅵ Ⅵ Ⅵ Ⅵ Ⅵ □ □ Ⅵ Ⅵ Ⅵ Ⅵ Ⅵ Ⅵ* □ □ Ⅵ Ⅵ Ⅵ Ⅵ Ⅵ Ⅵ □ □ J37– J49 □ J53– J61 Ⅵ J8–J18 □ J20– J35 Ⅵ Ⅵ Ⅵ Ⅵ Ⅵ Ⅵ J73– J79 Ⅵ Ⅵ Ⅵ Ⅵ Ⅵ Ⅵ J80– J94 Ⅵ Ⅵ www.kennametal.com Ⅵ □ J105– J107 J3 Indexable Drills Ⅵ
Open the catalog to page 4Drill Fix™ DFR™, DFS™, and DFT Primary Application Drill short holes up to 5 x D with DFR, DFS, and DFT indexable drills in steel, cast iron, ductile iron, stainless steel, and non-ferrous materials. The Drill Fix portfolio covers the diameter range .500-3.250" (12,5-82mm). Apply where speed and economy are prime considerations. • Rectangular-shaped inserts offer the highest stability and feed rates at smaller sizes. • Long body tool life due to soft starting cut, short chips, and low cutting forces. • X-offset design to adjust diameter size on turning machines and optimize tolerances on machining...
Open the catalog to page 5KM_Master12_J004_J005_Minch_EN.qxp:KM_Master12_D002_D003_Minch_EN.qxp 3/6/12 1:07 PM Page J5 Drill Fix™ DFT™ • One drill system that covers a large diameter range, from 1.000–3.250" (24–82mm) in 2.5 x D and 4 x D. • Best centering capabilities due to trigon-shaped inserts used as inboard and outboard insert. • Various insert grades and geometries available. • Balanced cutting forces in the shank center for highest tool body stability. • X-offset design to adjust diameter size on turning machines and optimize tolerances on machining centers. www.kennametal.com J5
Open the catalog to page 6Indexable Drills Toolholding Options Metric Drill Bodies with 2° Whistle Notch1' Metric shank drills with a 2° Whistle Notch shank are easily mounted Into inch turrets using a WD adaptor. Align the X-axis of the drill with the X-axis of the machine tool as described above. Accurate alignment Is absolutely essential for good performance. The drill must be on center within the tolerance shown above. Angularity must not exceed 0,07mm (.003"). Inch Bodies • Flange Drill Fix™ inch drills, with a flange, were designed for use on lathes or any machine where the tool remains stationary and the workplece...
Open the catalog to page 7Drill Fix DFR offers maximum feed rates at diameter range 12,5-24mm at 2 x D, 3 x D, and 4 x D applications. Using rectangular-shaped inboard and outboard inserts enables soft starting cuts and short chips as well as enabling higher feed rates than small-size symmetrical-trigon or square inserts. Drill Fix DFR's low cutting forces provide long tool body life and highest stability at smallest sizes. Furthermore, these inserts enable soft starting cuts and short chips. The low cutting forces of a Drill Fix DFR provide long tool body life and highest stability at smallest sizes. • Achieve highest...
Open the catalog to page 8Indexable Drills Drill Fix™ DFR™ Bodies During through-hole operations, a slug or disc Is produced as the tool breaks through the workplece. When the drill Is stationary and the workplece Is rotating, this slug may be hurled from the chuck by centrifugal force. Provide adequate shielding to protect bystanders.
Open the catalog to page 9Indexable Drills Drill Fix™ DFR™ Bodies WN/WD Shank • 2 x D • Metric During through-hole operations, a slug or disc Is produced as the tool breaks through the workplece. When the drill Is stationary and the workplece Is rotating, this slug may be hurled from the chuck by centrifugal force. Provide adequate shielding to protect bystanders.
Open the catalog to page 10Indexable Drills Drill Fix™ DFR™ Bodies WN/WD Shank • 3 x D • Metric During through-hole operations, a slug or disc Is produced as the tool breaks through the workplece. When the drill Is stationary and the workplece Is rotating, this slug may be hurled from the chuck by centrifugal force. Provide adequate shielding to protect bystanders.
Open the catalog to page 11Indexable Drills Drill Fix™ DFR™ Bodies WN/WD Shank • 4 x D • Metric During through-hole operations, a slug or disc Is produced as the tool breaks through the workplece. When the drill Is stationary and the workplece Is rotating, this slug may be hurled from the chuck by centrifugal force. Provide adequate shielding to protect bystanders.
Open the catalog to page 12Indexable Drills Drill Fix™ DFR™ Drill Bodies ■ Flange Shank • 2 x D • Inch During through-hole operations, a slug or disc Is produced as the tool breaks through the workplece. When the drill Is stationary and the workplece Is rotating, this slug may be hurled from the chuck by centrifugal force. Provide adequate shielding to protect bystanders.
Open the catalog to page 13Indexable Drills Drill Fix™ DFR™ Drill Bodies • Drill shipped with insert screws, side pipe plug, and Torx wrench. ■ Flange Shank • 3 x D • Inch During through-hole operations, a slug or disc is produced as the tool breaks through the workpiece. When the drill is stationary and the workpiece is rotating, this slug may be hurled from the chuck by centrifugal force. Provide adequate shielding to protect bystanders.
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