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Holemaking Taps (metric)

Holemaking Taps (metric)
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Holemaking Taps (metric)

Product catalog summary
Overview: This technical guide from Kennametal focuses on high-performance solid carbide taps and their applications across various materials such as steel, cast iron, and aluminum. It provides detailed specifications, selection guides, and application data for different types of taps, emphasizing their advanced technology and enhanced performance.
Specifications: The document outlines the specifications for Beyond™ High-Performance Solid Carbide Taps, highlighting features like micrograin carbide for exceptional wear life and PVD nanolayer coatings for enhanced performance. These taps are designed for use in multiple materials, offering significantly increased speed and longevity compared to conventional taps.
Tool Selection Guide: A comprehensive list of taps is provided, detailing series, grade, shank dimensions, and recommended applications. Taps are categorized based on their suitability for through holes or blind holes, with specified cutting parameters for different materials.
Application Data: The document includes data for maximizing chip control and ensuring free cutting in through holes, emphasizing the use of CNC machines with synchronous or rigid tapping control for optimal performance.
Customization and Features: Custom engineered solutions are available, with features such as chamfer design for reduced torque, application-specific coatings for wear resistance, and optimized flute design for better chip evacuation.
Grades and Coatings: Various grades and coatings are described, tailored for specific materials and applications, providing high-speed capability and enhanced wear resistance.
Technical Information: Technical information on taps and thread milling is provided, including CNC programming guidelines and cross-reference charts for taps and drills.
Conclusion: Kennametal's high-performance solid carbide taps are positioned as industry-leading tools offering superior accuracy, longer tool life, and reduced operating costs, suitable for a wide range of applications in both ferrous and non-ferrous materials.
Materials and Coatings: The taps are coated with materials like TiAlN, TiN, and CrC/C, suitable for specific materials such as cast iron, steel, and aluminum, utilizing proprietary technology.
Performance Recommendations: Speed ranges for different tap styles and grades are provided, categorized by material groups, with suggestions for increasing the speed of coolant taps.
Global Solutions: Kennametal offers globally coordinated manufacturing and process development support, ensuring comprehensive solutions for various manufacturing needs.
Standards and Norms: Taps are manufactured to ANSI and DIN standards, ensuring high productivity and reliable thread quality, with customized taps available with short lead times.
Wind Energy Taps: A section is dedicated to Wind Taps, designed for manufacturing wind turbine components, featuring extra-long designs to accommodate longer overhangs.
Procedures: Detailed CNC programming instructions are provided, including positioning, drilling, countersinking, and thread milling steps, with emphasis on tool radius compensation and feed values.
Key Data from Tables and Charts: The document contains tables with nominal dimensions for taps according to DIN standards, specifying pitch, diameter, and length for various sizes, along with charts illustrating tap tolerance classes and recommendations for different materials and applications.
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Catalog excerpts

Holemaking Taps (metric)-1

KM_Master12_L000_L001_Metric_EN:Layout 1 Module(s): Language Version: BIG_BOOK_Holemaking_EN Metric 2/23/12 8:57 AM Page L2 Module Box

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Holemaking Taps (metric)-2

KM_Master12_L000_L001_Metric_EN:Layout 1 2/23/12 8:57 AM Page L3 Module Box High-Performance Taps Beyond High-Performance Solid Carbide Taps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .L2–L29 Tool Selection Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .L4–L5 Taps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .L10–L21 Application Data . . . . . . . . . . . . . . . . . . . . . . . . ....

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Holemaking Taps (metric)-3

Beyond™ High-Performance Solid Carbide Taps Primary Application Solid carbide taps offer higher productivity and outstanding performance in a wider range of materials than formerly possible. Get more production from a single tool and superior accuracy of product thread that surpasses the competition. Kennametal High-Performance Solid Carbide Taps are available in various specifications with enhanced precision and design, which translates into longer tool life, excellent performance, and exceptional wear resistance. • High performance to surpass competitive taps. • More production from a single...

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Holemaking Taps (metric)-4

KM_Master12_L002_L003_Metric_EN:Layout 1 2/23/12 8:58 AM Page L3 Optimised flute design Carbide substrate Better chip evacuation. Higher heat resistance, higher speed. Chamfer design Helps chip load, lower torque. Application-specific coatings Cylindrical h6 shank Extremely high wear resistance, longer tool life. Low runout, higher quality threads. To learn more, scan here. For instructions on how to scan, please see page xxxi. www.kennametal.com L3 Language Version: BIG_BOOK_Holemaking_EN Metric

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Holemaking Taps (metric)-5

High-Performance Taps Tool Selection Guide Beyond™ Series HP Solid Carbide Taps and Solid Carbide Forming Taps • Metric Beyond HP Solid Carbide Taps • first choice . Beyond HP Solid Carbide Forming Taps

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Holemaking Taps (metric)-6

High-Performance Taps Tool Selection Guide size range <inchandmetric> recommended size through blind chamfer helix external internal cutting min-max hole hole form angle coolant coolant page(s) parameters

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Holemaking Taps (metric)-7

High-Performance Taps Catalogue Numbering System Carbide Tap Identification System M = Metric coarse-pitch thread (ISO form) MF = Metric fine-pitch thread (ISO form) NC = Unified coarse series thread NF = Unified fine series thread : Steel, through holes, LHSF : Steel, through holes, LHSF coolant : Steel, blind holes, RHSF coolant : Cast iron and cast aluminium, through holes, STFL : Cast iron and cast aluminium, blind holes. STFL coolant : Steel, through holes, forming FT, coolant : Steel, blind holes, forming FT, coolant : Aluminium, through holes, STFL, coolant : Aluminium, blind holes, STFL,...

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Holemaking Taps (metric)-8

KM_Master12_L006_L007_Metric_EN:Layout 1 2/23/12 8:58 AM Page L7 Module Box The SPEED to EXCEED Solid Carbide Taps The Kennametal Solid Carbide Taps deliver the accuracy you demand at up to four times the speed of HSS taps. Longer tool life, exceptional thread quality, and an array of sizes for ferrous and non-ferrous materials make our taps the most trusted and productive tools in the industry. • Reduce your operating costs by up to 65%. • Workpiece-specific grades: KC7542™ for steels and cast irons, KC7512™ for aluminium. • Go 4x faster with 4x the service life of conventional HSS offerings....

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Holemaking Taps (metric)-9

High-Performance Taps Taps Selection Guide Solid Carbide = bold

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Holemaking Taps (metric)-10

High-Performance Taps Grades and Grade Descriptions Coatings provide high-speed for finishing to light roughing. Stainless Steel Cast Iron Non-Ferrous Materials High-Temp Alloys Hardened Materials Grade Description Coated carbide. PVD — multilayer coating with TiAIN and TIN over a high-strength carbide substrate specifically designed for tap application. Use In steel up to 32 HRC and cast Iron at four times faster speeds than HSS-E-PM taps. Coated carbide. PVD — two-layer coating over fine-grain carbide. Coating consists of low friction CrC/C over wear-resistant TIN. CrC/C resists galling of...

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Holemaking Taps (metric)-11

T320 • Form D Plug Chamfer • Metric • first choice NOTE: Proprietary technology. Shank Tolerance

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Holemaking Taps (metric)-12

High-Performance Taps Beyond™ Solid Carbide Left-Hand Spiral-Flute Taps • Through Holes T321 • Form D Plug Chamfer • Through Coolant • Metric • first choice NOTE: Proprietary technology. Shank Tolerance

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Holemaking Taps (metric)-13

High-Performance Taps Beyond™ Solid Carbide Spiral-Flute Taps • Blind Holes ■ T331 • Form C Semi-Bottoming Chamfer • Through Coolant • Metric • first choice NOTE: Proprietary technology. Shank Tolerance

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Holemaking Taps (metric)-14

KC7542 TiAIN + TiN for cast iron. ■ T340 • Form D Plug Chamfer • Metric High-Performance Taps Beyond™ Solid Carbide Straight-Flute Taps • Through Holes • first choice NOTE: Proprietary technology. Shank Tolerance

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Holemaking Taps (metric)-15

High-Performance Taps Beyond™ Solid Carbide Strai g ht-Flute Taps • Blind Holes KC7542 TiAIN + TiN for cast iron. ■ T351 • Form E Bottoming Chamfer • Through Coolant M6 and Larger • Metric • first choice NOTE: Proprietary technology. Shank Tolerance

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Holemaking Taps (metric)-16

High-Performance Taps Beyond™ Solid Carbide Forming Taps • Through Holes T381 • Form D Plug Entry Taper • Through Coolant M6 and Larger • Metric • first choice lube grooves NOTE: Proprietary technology. Form taps require a larger drilled hole size prior to tapping than corresponding cutting taps. Shank Tolerance

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Holemaking Taps (metric)-17

T391 • Form E Bottoming Entry Taper • Through Coolant M6 and Larger • Metric • first choice lube grooves NOTE: Proprietary technology. Form taps require a larger drilled hole size prior to tapping than corresponding cutting taps. Shank Tolerance

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Holemaking Taps (metric)-18

High-Performance Taps Beyond™ Strai g ht-Flute Carbide Taps • Blind and Through Holes ■ T410 • DIN 371,374, and 376 • Form C Semi-Bottoming Chamfer • Metric • first choice Shank Tolerance

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