Hole Finishing
214Pages

KM_Master12_K000_K001_Minch_EN.qxp:Layout 1 3/23/12 1:09 PM Page K3 Hole Finishing Tool Selection Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .K4–K5 Application Examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .K6–K92 Reaming Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .K94–K127 RMS . . . . . . . . . . . . . . . . . . . . . . ....

Hole Finishing with Kennametal Owning the entire process chain from raw materials all the way to reconditioning means Kennametal is almost the only source in the metalworking industry where you can get all types of Hole Finishing tooling, from reaming and fine boring to motion tooling, directly from one hand. Kennametal is capable of offering you customized solutions for your application that are the best fit for your machining challenge without any limitations, in regard to portfolio or capacity. • Extremely productive and tailored for satisfying your high-volume production needs. •...

Padded Reaming • RIQ™Quattro Cut™and RIR™. • Highest precision and surface quality achievable but still easy to apply. • RIQ is the market-leading reaming technology, enabling you to leave out any back taper adjustment, dramatically reducing setup time and effort while still offering highest accuracy and surface quality and four cutting edges with PCD, CBN, carbide, or cermet. • RIR provides you the most stable pocket seat and fail-safe clamping, from smallest to largest diameters. • Combine the large, standard RIQ and RIR insert offering with your customized tool body. Fine Boring •...

Hole Finishing Tool Selection Guide • first choice solid carbide standard diameter solution diameter reaming monoblock - brazed RMB-E™ (expandable) reaming monoblock - brazed reaming head - modular RHM-E™ (expandable) reaming head - modular reamer Insert - rectangular Quattro Cut™ RIQ™ reamer Insert - Quattro Cut reamer Insert - Quattro Cut fine boring fine boring fine boring fine boring Romicron Multicron fine boring ModBORE FBHO fine boring ModBORE FBHM fine boring ModBORE FBHS fine boring ModBORE Bridge Tools ModBORE Bridge Tools fine boring Fine Boring Cartridges fine boring round tools...

Hole Finishing Tool Selection Guide NOTE: Surface roughness values are guidelines and depend on the application, coolant situation, machine, and cutting data applied.

Hole Finishing Application Example Cylinder Head • Four usable cutting edges per CBN insert. • CBN RIQ insert with 28,000 bore tool life. • 1,400 bores with regrindable RMS reamer. • Cost savings due to four edged full face CBN insert. • No insert back taper adjustment needed. • Same RPM at both stages saving time of spindle

Hole Finishing Application Example Cylinder Head Polished flutes chip evacuation PCD SEAT & GUIDE PARENT BORE PCDRSC04RLE Valve seat and guide parent bore machining combined. Machining center with internal coolant. • Productivity increases as same RPM applied to both seat and guide stages. • Lowest possible run out resulting in higher tool life.

Hole Finishing Application Example Cylinder Head valve seat angle RIQ " QUATTRO CUT " VALVE SEAT & GUIDE MACHINING 1 Valve guide machining combined with primary and secondary seat angles. 1 Concentricity of seat to guide less than 50 um. 1 Machining center with internal coolant. Valve Seat tooling with integrated hydraulic chuck. 1 RIQ K68™ carbide inserts and solid carbide RMS™ multiflute reamer. vc 80 m/min f 0,10 mm/rev valve seat. vc 80 m/min f 0,32 mm/rev valve guide. > Tool life of 12,000 valve seats per insert. IUTTING DATA > Twelve usable cutting edges per carbide insert. > Due to...

Hole Finishing Application Example • Tool life of 18,000 valve seats per roughing insert. • Tool life of 12,000 valve seats per roughing insert. • Twelve usable cutting edges per full face CBN insert. • Due to high precision RIQ pocket seat there is less setup effort as no angular adjustment of the insert is needed. • Able to adapt RMS " solid carbide reamer machining the valve guide.

Hole Finishing Application Example Cylinder Head Semi finish stage after pilot hole RMS " VALVE GUIDE MACHINING ■ Valve guide bore 0 6mm (.236"). ■ Brass material, lead free. ■ Concentricity of seat to guide less than Í UTTING DATA RIR VALVE GUIDE MACHINING > Valve guide bore 0 6mm (.236'" > Brass material, lead free. > Concentricity of seat to guide less t UTTING DATA > Tool life of 100 bores. > Secure process due to very good chip control on lead free brass. • Tool life of 3,000 bores. • Productivity increases due to four effective cutting edges compared to one with padded reamers.

Hole Finishing Application Example MOTION TOOLING VALVE SEAT & GUIDE MACHINING ■ Semi-finish and finish machining of primary seat angle and valve guide in one operation. ■ Transfer line with internal coolant. • Higher accuracy of valve seat angles as machining result is independent from insert wear. • Time saving combination with valve guide reamer.

Hole Finishing Application Example Cylinder Head improved chip evacuation Chlpformer in carbide body • Valve lifter bore 0 12mm (.472" > Machining center with internal coolant. UTTING DATA » Machining center with internal coolant. PCD tipped, carbide based tool with PCD guide pads > Two effective cutting and chamfering teeth. UTTING DATA • Tool life of 125,000 holes. • Surface finish better than Rz 1.5 urn. • Secure process and very good concentricity. • Tool life of 400,000 bores. • Surface finish better than Rz 3 urn. • Secure process due to chipformer in carbide body improving chip...