KM_Master12_O000_O001_MINCH_EN:Layout 1 3/23/12 1:36 PM Page O3 Face Mills Dodeka Series • Performance Booster (12 True Edges per Insert) . . . . . . . . . . . . . . . . . . . . . . . . . .O2–O26 Dodeka Mini . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .O4–O15 Dodeka . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .O16–O22 Dodeka MAX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ....
Open the catalog to page 2Dodeka™ Series • Leader in Advanced Face Milling Applications Primary Application Dodeka, Dodeka Mini, and Dodeka MAX™ are the most comprehensive face milling boosters on the market today. Twelve true cutting edges per insert mean low cost per edge and high productivity. With Beyond™ premium milling grades, you will see up to 30% higher Metal Removal Rates (MRR), 25% lower cutting forces due to real soft cutting action, and up to 35% better tool life in light to heavy machining. Dodeka Mini Series • Most comprehensive face milling booster in the market, up to Ap1 max = .174" All different cutter...
Open the catalog to page 3KM_Master12_O002_O003_MINCH_EN:Layout 1 3/7/12 2:49 PM Page O3 Dodeka™ Mini Series insert size HN.J43 Ap1 max = .174" page O4–O15 Dodeka™ insert size HN.J535 Ap1 max = .178" page O16–O22 Dodeka MAX™ insert size HN.J75 Ap1 max = .315" page O24–O26 P M K N S Capable in all material groups • Excellent results in machining titanium www.kennametal.com O3
Open the catalog to page 4Dodeka™ Mini High-Feed (HF) 75 1 Twelve cutting edges per insert. Dodeka Mini High-Feed 75° • Screw-On End Mills Spare Parts Dodeka Mini High-Feed 75° • Cylindrical End Mills Spare Parts
Open the catalog to page 5Dodeka™ Mini High-Feed (HF) 75° Shell Mills 1 Twelve cutting edges per insert. Dodeka Mini High-Feed 75° • Shell Mills Spare Parts Dodeka Mini High-Feed First choice for long reach face milling applications Chip thinning effect due to lead angle 14.5°. Tremendous enlargement of feed rate and Metal Removal Rate (MRR). machining cycle time.
Open the catalog to page 6Dodeka ™ Mini High-Feed (HF) 75° Insert Selection Guide Indexable Inserts • first choice catalog number catalog number catalog number catalog number
Open the catalog to page 7Dodeka ™ Mini High-Feed (HF) 75° Recommended Starting Speeds and Feeds Recommended Starting Speeds [SFM] NOTE: FIRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased. Recommended Starting Feeds [IPTJ NOTE: Use "Light Machining" values as starting feed rate.
Open the catalog to page 8• Twelve cutting edges per insert. • Maximum number of teeth per diameter. • Productivity booster in all materials. Dodeka Mini 45° • Screw-On End Mills Spare Parts Dodeka Mini 45° • Weldon® End Mills order number catalog number Spare Parts
Open the catalog to page 91 Twelve cutting edges per insert. 1 Maximum number of teeth per diameter. 1 Productivity booster in all materials. Dodeka Mini 45° • Cylindrical End Mills Spare Parts
Open the catalog to page 10Shell Mills • Twelve cutting edges per insert. • Maximum number of teeth per diameter. • Productivity booster in all materials. ■ Dodeka Mini 45° • Shell Mills Spare Parts coolant lock screw assembly
Open the catalog to page 11Insert Selection Guide HNGJ-LDJ Wiper HNGJ-LD HNPJ-GD HNPJ-HD Indexable Inserts catalog number • first choice ' For Wiper insert XNGJ, 3 left-hand (LH) and 3 right-hand (RH) wiper edges per insert. catalog number ' For Wiper insert XNGJ, 3 left-hand (LH) and 3 right-hand (RH) wiper edges per Insert. catalog number catalog number
Open the catalog to page 12Recommended Starting Speeds and Feeds Recommended Starting Speeds [SFM] NOTE: FIRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased. Recommended Starting Feeds [IPTJ NOTE: Use "Light Machining" values as starting feed rate.
Open the catalog to page 13Twelve cutting edges per insert. Higher Ap1 max with standard inserts. Productivity booster in all materials. Shell Mills Dodeka Mini 30° • Shell Mills Spare Parts insert socket-head coolant lock D1 screw in. lbs. wrench cap screw screw assembly
Open the catalog to page 14Insert Selection Guide Indexable Inserts
Open the catalog to page 15Recommended Starting Speeds and Feeds Recommended Starting Speeds [SFM] NOTE: FIRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased. Recommended Starting Feeds [IPTJ NOTE: Use "Light Machining" values as starting feed rate.
Open the catalog to page 16Shell Mills Dodeka High-Feed 75° • Shell Mills Spare Parts with coolant groove coolant coolant coolant lock screw lock screw shower plate
Open the catalog to page 17Insert Selection Guide Indexable Inserts
Open the catalog to page 18Recommended Starting Speeds and Feeds Recommended Starting Speeds [SFM] NOTE: FIRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased. Recommended Starting Feeds [IPTJ NOTE: Use "Light Machining" values as starting feed rate.
Open the catalog to page 19Shell Mills 1 Twelve cutting edges per insert. 1 Through-coolant on cutters <4" diameter. 5" diameter cutters and above do not have through-coolant. 1 Soft cutting action. Dodeka 45° • Shell Mills Spare Parts with coolant groove coolant lock screw assembly coolant coolant lock screw shower plate NOTE: Please order all spare parts separately.
Open the catalog to page 20Insert Selection Guide Indexable Inserts • Dodeka • XNGJ • Finishing • first choice catalog number ' 3 left-hand (LH) and 3 right-hand (RH) wiper edges per insert.
Open the catalog to page 21Indexable Inserts
Open the catalog to page 22Recommended Starting Speeds and Feeds • 45° Approach Angle Recommended Starting Speeds [SFM] NOTE: FIRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased. Recommended Starting Feeds [IPTJ NOTE: Use "Light Machining" values as starting feed rate.
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