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WELDING SAFETY

WELDING SAFETY
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WELDING SAFETY

Product catalog summary
Kemppi Safety Overview
Kemppi, established in Finland in 1949, is a prominent international welding brand known for its innovations in welding technology. The company prioritizes the health and safety of welders, focusing on performance and protection.
Health and Safety Mission
Kemppi highlights the risks of occupational lung diseases in the welding industry, advocating for respiratory protective equipment (RPE) to prevent diseases linked to welding fumes, including lung cancer.
Safety Products Range
Kemppi offers a variety of safety products, including welding helmets and respirator systems. The product lines—Alfa, Beta, Gamma, and Delta—cater to different protection needs, featuring auto-darkening filters and respiratory systems.
Gamma Product Range
The Gamma range provides premium protection with TH3-rated respiratory models filtering 99.8% of airborne fumes. Features include LED work lights, Axis regulation, and GapView function for enhanced safety and comfort.
Gamma Features
Gamma helmets offer comfort with the ComFlex headband, inboard ADF remote control, and ClickLenz system for easy lens replacement. LiFE+ Color optics improve work accuracy and reduce eye fatigue.
Gamma Respiratory Models
The Gamma GTH3 respirator range offers top-level lung protection with battery-powered or supplied air systems, ensuring a safe breathing environment with adjustable air flow rates.
Delta Product Range
The Delta range is designed for hard hat areas, providing respiratory protection in extreme conditions like shipbuilding and construction, with clean air delivery through battery-powered or supplied air sources.
Specifications and Certifications
The document outlines certifications for welding helmets and respiratory systems, including EN 12941 TH2, EN 397, EN 175, AS/NZS 1801, and AS/NZS 1337.1, ensuring compliance with safety standards.
Product Features
  • Delta Range: Includes hard hats and welding visors with optional ear defenders, integrating head, face, and respiratory protection.
  • Beta Range: Lightweight helmets for welding, grinding, and cutting, with TH2 respiratory protection options.
  • Alfa Helmets: Compact and lightweight, designed for general welding applications with flip-up lenses.
Respiratory Protection Equipment
  • Powered Filter Units (PAPR): Provide high-level protection with battery-powered fans filtering air through particulate or chemical filters.
  • Supplied Air Respirators: Ideal for fixed workstations, offering lower running costs and recommended where gases may build up.
Auto-Darkening Welding Filters
Auto-darkening filters protect eyes from welding arc light and UV/IR radiation, automatically adjusting from clear to dark to enhance work accuracy and reduce eye strain.
Helmet Features and ADF Specifications
Helmets are designed for ease of use with remote control buttons and color LED-marked ADF parameters. Various ADF models are listed with specifications like view size, filter dimensions, and shade range.
Filters for PAPR
Details on filters used in PAPR systems, emphasizing the importance of selecting the correct respiratory solution based on air quality reports.
Breathing Air Delivery Solutions
Outlines different models of breathing air delivery systems, highlighting the necessity of using gas filters with particle filters for comprehensive protection.
Standards and Approvals
Discusses standards for personal protective equipment, explaining classifications for welding filters and the importance of compliance with international standards.
Frequently Asked Questions
Addresses common queries about welder's respirators, emphasizing the importance of respiratory protection in welding environments.
Recommended Maintenance Guide
Provides a maintenance schedule for respiratory protection system components, advising on checks and replacements for optimal performance and safety.
Overview and Specifications
Details specifications, spare parts, and accessories for various welding helmets and related equipment, including the Beta e90 and Delta 90 series.
Spare Parts and Accessories
Includes protection plates, ADF welding filters, inner protection plates, and additional accessories like protective head and neck covers.
Ordering Codes and Product Descriptions
Lists specific ordering codes for products and accessories for easy identification and procurement.
Warranty Information
Kemppi provides a 24-month warranty on auto-darkening filters and respirators, with a 12-month warranty on PAPR batteries and chargers.
Company Overview
Kemppi is a leading company in the welding industry, headquartered in Lahti, Finland, offering intelligent welding equipment and services globally.
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Catalog excerpts

WELDING SAFETY-1

Welding Safety PRODUCT CATALOGUE SAFETY AND COMFORT FOR YOUR WELDING LIFE

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WELDING SAFETY-3

The Kemppi safety story 4 Your weld, your health, our mission 6 Safety products range 8 Gamma product range 10 Gamma features for added comfort and safety 12 Gamma welding helmets 14 Gamma respiratory models 16 Delta product range 20 Delta welding helmets 21 Delta respiratory models 22 Beta product range 24 Beta welding helmets 26 Beta respiratory models 27 Alfa product range 28 Alfa welding helmets 29 Respiratory protection equipment 30 FA Pressure Flow Control 35 Auto-darkening welding filters 36 Breathing air delivery solutions 39 Frequently asked questions 42 Recommended maintenance/Comparing...

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WELDING SAFETY-4

THE KEMPPI SAFETY STORY Kemppi is a reliable and trusted international welding brand. Designed and made in Finland since 1949, Kemppi is the company responsible for market changing innovations, including the electronic and digital welding power source. Carefully studying the welding trades and wide ranging work environments, Kemppi design for the ordinary welder the very best welding performance and reliable protection for their health and safety. Personal health is the most precious thing anyone can own. This catalogue describes Kemppi welding safety products, a mark of quality offering safety...

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WELDING SAFETY-5

THE KEMPPI SAFETY STORY

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WELDING SAFETY-6

YOUR WELD YOUR HEALTH OUR MISSION Health hazards in the workplace are a major concern for both employers and employees. However, it is important to remember that hazardous materials only present a health hazard when they come into contact with your body. Occupational lung diseases are the number one cause of work-related illness in terms of frequency, severity and preventability. Most occupational lung diseases are caused by repeated, long-term exposure, but even a severe, single exposure to a hazardous agent can damage the lungs. Respiratory protection equipment featuring the positive pressure...

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WELDING SAFETY-7

Exposure to airborne contamination for lengthy periods may result in longterm health issues, including cancer. Welding fume is composed of elements dangerous to human health. If unprotected, tiny fume particles can pass deep into the lung structure. Typically, we breath 4000 litres of air per 8-hour work shift. Occupational lung diseases are preventable by using proper respiratory protection. One single welding operator can produce up to 40 grams of air-borne fume and particulate per hour. YOUR WELD, YOUR HEALTH, OUR MISSION

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WELDING SAFETY-8

SAFETY PRODUCTS RANGE Protection for the eyes, ears, face, lungs and head Whether you're seeking a simple, low cost and lightweight welding helmet for occasional use, or the very best respiratory protection for prolonged exposure to airborne welding and grinding fumes, Kemppi offer the protection level to suit your needs – including work environments in challenging low light conditions. SAFETY PRODUCTS RANGE

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WELDING SAFETY-9

Welding helmets Lightweight welding and grinding shields. Flip-up passive or automatic welding lens models, large clear view visor. (Page 28) Lightweight welding and grinding shields. Flip-up passive or automatic welding lens models, large clear view visor, GapView setting, comfort headband. (Page 26) Maximum vision for welding, grinding and inspection operations. Passive and automatic lens models include market leading features for comfort and usability. (Page 14) Welding respirator systems TH2 rated PAPR and supplied air respirator packages, suitable for welding and grinding operations. Automatic...

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WELDING SAFETY-10

Gamma product range represents premium levels of personal protection for professional welders and fabricators. Designed for all arc welding, cutting, grinding, gouging and inspection processes, Gamma range includes both standard welding helmets and welder's respirator models. Gamma GTH3 respirator models meet the highest EU classification for respiratory performance (TH3) protecting you from 99.8 % of airborne fumes and particulate. Choose from either fast charging battery powered filter units, providing total independence of movement, or regulated supplied air models, connected to a breathing...

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WELDING SAFETY-11

Gamma 100P Welding helmet with a passive welding filter, shade 11. (Page 15) Gamma 100A Welding helmet with an auto-darkening welding filter SA 60. (Page 15) Leather protector option for the neck and shoulders is available for use with all Gamma welding helmets and respirators. Gamma GTH3 PFA Gamma GTH3 SFA Gamma GTH3 XFA Passive welding filter (shade 11) and powered air respirator PFU 210e. (Page 18) Auto-darkening welding filter SA 60 and powered air respirator PFU 210e. (Page 18) Auto-darkening welding filter XA 74 and powered air respirator PFU 210e and 70 lumen LED work lights. (Page 17)...

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WELDING SAFETY-12

GAMMA FEATURES for added comfort and safety Gamma GTH3 XFA features 70 lumen LED work lights, reaching new levels of safety and comfort for low light working conditions and powered directly from the rechargeable PAPR battery. Works lights can be switched on and off from the helmet mounted remote control. ComFlex headband offers comfort and flexibility for the perfect fit to your individual head shape and preferences. Even distribution of the suspended weight lowers pressure to sensitive areas of the head, minimizing fatigue and headgear related headaches. GapView switch sets a clear view beneath...

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WELDING SAFETY-13

Axis regulator adjusts the Gamma visor position to your eye line. Whether changing from overhead to down hand work piece targets, you can adjust for perfect field of view in seconds. Slightly lift the chin area and rotate the Axis control knob clockwise or counter clockwise. Easy, simple and convenient. ClickLenz system allows replacement of clear lens plates in seconds. No additional cover plates or components means maintenance is fast and simple. Lift, remove and click a new clear cover plate into place. LiFE+ Color welding optics improve work accuracy, reduce eye fatigue and protect your sight....

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WELDING SAFETY-14

GAMMA WELDING HELMETS Gamma welding helmets offer maximum vision and safety for welding, grinding and inspection processes. Choose from passive or automatic lens models including market leading features for comfort and usability. GAMMA WELDING HELMETS

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