ROBOTIC WELDING
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Robotic Welding PRODUCT CATALOGUE

Introduction to Kemppi robotic offering 11 Wire feed roll kits 24 Water cooling unit 25 Robot interface module 26 Interconnection cable brackets 27 Earth return cable 28 Wire conduit for wire spools 28 Wire conduit for wire drums 29 Wire spool holder 30 Protective cover for wire spool 30 Floor stand for wire spool holder 30 Wire feeder mounting brackets 31

Welding Gun cleaning station 32 Mounting kit A7 dual feeder 33 KempArc Pulse 350 / 450 power source 36 Feed roll kits for DT400 wire feeder 38 Kempcool 10 cooling unit 39 Robot interface cards 40 Interconnection cable brackets 41 Earth return cable 42 Wire conduit for wire spools 42 Wire conduit for wire drums 43 Wire spool holder 44 Protective cover for wire spool 44 Floor stand for wire spool holder 44 Wire feeder mounting brackets 45 Welding Gun cleaning station 46 Remote control panel 47

KempArc Synergic 48 System overview KempArc SYN 500 power source KempArc DT400 / DT400L / DT410L wire feeder Feed roll kits for DT400 wire feeder Kempcool 10 cooling unit Robot interface cards Interconnection cables Interconnection cable brackets Earth return cable Wire conduit for wire spools Wire conduit for wire drums Wire spool holder Protective cover for wire spool Floor stand for wire spool holder Wire feeder mounting brackets Wise processes Welding Gun package Welding Gun cleaning station Gas flow kit Overview Gun mounts Adapter flanges Cable assemblies^. Wire liners Contact tip...

Robotic gun cleaning station 86 Consumables for gun cleaning station 87

Kemppi Globally local KEMPPI SUBSIDIARIES DISTRIBUTORS Globaly local

Kemppi business operates globally. The company headquarters and main production units are located in Finland. Kemppi sales organisations are established in Finland, Sweden, Norway, Denmark, Germany, France, United Kingdom, Netherlands, Poland, Russia, Australia, India and China. Kemppi also has representatives in more than 60 countries, responsible for country based product distribution, sales and customer service. For a full list of Kemppi sales companies, distributors and dealers, visit www.kemppi.com Globaly local

Kemppi value levels

Kemppi value levels No matter your need, there is always a Kemppi solution for you. Our welding equipment is divided into value levels - K8, K7, K5 and K3 - in order to provide you with the most suitable equipment for your purposes. The higher the value level, the more features and functions you get in terms of performance, usability and modern connectivity. K8 value level With the K8 value level equipment we are creating tomorrow’s welding today. Thanks to smart welding innovations, groundbreaking usability, and full connectivity, the K8 equipment lets you to perform, control and manage...

Introduction Kemppi develops and offers cutting edge solutions for robotic and automated arc welding applications. Kemppi offers arc welding equipment for highly efficient and cost-effective robotic welding applications, ranging from thin sheet products to heavy plates and from mild and stainless steel to aluminum applications. Our complete process packages consist of robust welding gun, reliable wire feeder, modern powers source, clever connection cable solutions and complete offering of process related accessories. With Kemppi’s unique Wise processes you reach new levels of productivity...

Wise products

Wise products Achieve competitive edge with Kemppi application software. Solutions are designed to make the welding equipment perform optimally at any work. For Automation Kemppi offers two advanced functions, WiseFusion and WisePenetration. With these functions you can perform better on everyday welding tasks. If you like to guarantee an excellent penetration and low heat input as well as speed up welding in any position, choose WiseFusion. For elimination of unwanted effects of stick-out length variations during welding choose WisePenetration. Combined together these two functions are...

WiseFusion optimized welding function produces a very narrow and energy dense welding arc making welding faster and heat input lower. Focused penetration area allows the welding of narrow and deep grooves. WiseFusion results in excellent penetration without a risk of undercut. Narrower arc also facilitates weld pool control in position welding. WiseFusion ensures optimum arc length eliminating the need for constant parameter settings. Adaptive and automatic arc length regulation maintains the arc always within the short circuit boundaries and raises your arc-on time. BENEFITS • Higher...

WisePenetration optimized welding function is designed to keep welding current and thus penetration invariable regardless of the changes in stick-out length in manual welding. Normally in MIG/MAG welding the power to the weld pool is changing as the welder or weld piece dictates the distance between the joint and welding gun nozzle. These deviations may result in quality issues such as lack of fusion, incomplete or inconsistent penetration, changes in weld profile and of course welding spatter. WisePenetration solves these issues and reduces the need for post-grinding and repair work. The...

WiseThin is developed for faster and productive manual sheet welding, for ferrous and non ferrous materials. With the process you can weld in any position and also down hand, even with wide gap or varying gap tolerances. Weld pool control is excellent and the amount and size of spatters reduced. WiseThin provides even 25% lower heat input than normal MIG/MAG welding, reducing material distortion and post weld rework. Process offers excellent welding characteristics in plate thicknesses 0.8 - 3.0 mm, even with CO2 shielding gas. Welding speed is higher than in traditional short arc welding....

WiseRoot is an optimized short arc process for root pass welding without backing. The process is highly effective being significantly faster than stick (MMA), TIG and standard MIG/MAG short arc welding, yet producing high quality welds. The welding of fixed pipes in any position is possible and groove angle can be reduced by even 40%, depending on the application. A stable and efficient arc resulting in excellent weld quality is enabled through precise real time voltage measuring, current control and right in time filler metal droplet releasing. Filler metal transfer is smooth and...