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MANUAL WELDING

MANUAL WELDING
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MANUAL WELDING

Product catalog summary
Introduction
Kemppi is a global company headquartered in Finland, specializing in welding equipment categorized into value levels K8, K7, K5, and K3, each offering different features and performance levels.
MIG/MAG Welding
The X8 MIG Welder is a versatile machine capable of various welding processes, offering precise arc control, high-duty performance up to 600 A, and connectivity with WeldEye software. It features digital WPS for quality control, ergonomic design, and advanced arc characteristics.
Technical Specifications
The X8 MIG Welder supports multiple voltage inputs, offers high efficiency, and includes wireless and wired communication options. It adheres to international standards and is designed for extreme performance and usability.
Applications
The X8 MIG Welder is suitable for demanding applications such as oil rigs, process pipelines, and pressure vessels.
Conclusion
Kemppi's product range is designed to meet diverse welding needs with advanced technology and user-friendly features, ensuring high performance and efficiency in industrial environments.
Overview
The document provides detailed information on the X8 Power Source series, including specifications, accessories, and software products. It covers various models, their features, and compatibility with other equipment.
Specifications
The X8 Power Source series includes models ranging from 400 to 600 MV, equipped with coolers and customizable options. It supports welding programs and processes, including the X8 Work Pack and WiseFusion.
Wire Feeders
The X8 Wire Feeder is available with or without a cabinet heater and includes a gun holder. The document details power upgrades for the X8 Power Source.
Software Products
Various software products are available, such as WiseFusion, WiseSteel, WisePenetration+, WiseRoot+, and WiseThin+, accessible via the Mobile Maintenance app.
Accessories and Spare Parts
The document lists accessories like the X8 Cooler, Wheel Set, Gas Cylinder Cart, and various wire feeder components, including cables and remote controls.
X8 SuperSnake
This section highlights the X8 SuperSnake's features, including its compatibility with X8 Wire Feeders and MIG Guns, offering extended reach with water-cooled models.
FastMig X Series
The FastMig X series offers versatile welding solutions with configurations for different applications, supporting multiple welding processes.
Ordering Information
Detailed ordering codes for various components, including power sources, wire feeders, and accessories, are provided.
Technical Specifications Overview
The document provides detailed technical specifications for various welding equipment models, including FastMig X, FastMig M, and SuperSnake.
FastMig X and WFX Series
The FastMig X series offers high-performance industrial MIG/MAG welding solutions with modular design and two package options: Regular and Synergic.
FastMig M Series
Known for its modularity and ease of use, the FastMig M series is suitable for industrial applications with options for regular and synergic control panels.
SuperSnake GT02S/GT02SW
Designed to extend the reach of standard Euro MIG welding guns, the SuperSnake models offer wire feeding capabilities up to 30 meters.
Accessories and Options
The document lists various accessories such as remote control units, cooling units, and interconnection cables.
Applications
The equipment is suitable for use in offshore and shipyards, metal workshops, construction, and heavy metal fabrication workshops.
Overview
The document provides detailed information on various welding machines, focusing on the Kempact RA, MinarcMig Evo, Kempact MIG/Pulse, and FitWeld Evo 300 models.
Design Features
The document highlights design features of various models, emphasizing efficiency, ease of use, and adaptability to different welding tasks.
Technical Specifications
The document provides detailed specifications for various welding equipment models, including power requirements, output capacities, and operational parameters.
Procedures and Features
The document outlines the operational features of the welding equipment, such as control panels and special functions for fine-tuning welds.
Standards and Compliance
The equipment complies with various international standards, ensuring safety and performance.
Recommendations and Best Practices
Recommendations include using features like GasGuard™ to prevent welding without shielding gas and utilizing Weld Assist for optimal parameter settings.
Applications
The equipment is suitable for various applications, including steel structures, mechanical engineering, and shipbuilding.
Overview
The document provides detailed specifications and features of various welding equipment models, focusing on their efficiency, portability, and suitability for different welding tasks.
Control Panels and Remotes
The document lists several control panels and remote options designed to enhance user control and flexibility in welding operations.
FLEXLiTE TIG Torches
A range of TIG torches is described, with specifications on cooling type, connection type, load capacity, and neck type.
MasterTig MLS Series
The MasterTig MLS series offers DC TIG and MMA welding capabilities with options for 300 and 400 amp power sources.
MasterTig ACDC 3500W
This model is noted for its energy efficiency and powerful output, suitable for fabrication workshops and the chemical industry.
MinarcTig Evo Series
The MinarcTig Evo models are highlighted for their portability and refined arc ignition.
MinarcTig 250
This model is ideal for installation, repair, and maintenance applications, offering excellent low current ignition.
MMA Welding Equipment
The document concludes with a section on MMA welding equipment, emphasizing their compact, lightweight design and robust performance.
Overview
The document provides detailed information on Kemppi's welding solutions, focusing on equipment validation, application software, and welding procedure specifications.
Equipment Validation
The ArcValidator is a comprehensive solution for validating arc welding equipment, ensuring compliance with EN 50504 standards.
Application Software
Kemppi's Wise software enhances welding performance through specialized processes like WiseRoot, WiseThin, and WisePenetration.
Welding Procedure Specifications (WPS)
Kemppi provides Universal WPS packages that comply with EN 1090-2 standards, applicable to both MIG/MAG and MMA welding.
Key Features
The document emphasizes the importance of equipment validation for maintaining welding accuracy and quality.
Welding Procedure Specification (WPS)
This document outlines the standard welding procedure specifications according to EN ISO standards.
Specifications
The document specifies the welding parameters for different materials like steel, aluminum, and stainless steel.
Universal WPS Packages
Kemppi offers universal WPS packages for MIG/MAG and MMA welding, compatible with all welding machines.
Welding Procedure Qualification Records (WPQR)
WPQRs are available for review upon purchasing the WPS package and registering on the Kemppi WPS Service site.
Accessories and Consumables
The document lists various accessories and consumable kits for wire feed mechanisms.
Ordering and Support
Universal WPS packages can be purchased directly from Kemppi or through authorized dealers.
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Catalog excerpts

MANUAL WELDING-1

Manual welding PRODUCT CATALOGUE

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MANUAL WELDING-2

Kemppi Globally local KEMPPI SUBSIDIARIES DISTRIBUTORS Globally local

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MANUAL WELDING-3

Kemppi business operates globally. The company headquarters and main production units are located in Finland. Kemppi sales organisations are established in Finland, Sweden, Norway, Denmark, Germany, France, United Kingdom, Netherlands, Poland, Russia, Australia, India and China. Kemppi also has representatives in more than 60 countries, responsible for country based product distribution, sales and customer service. For a full list of Kemppi sales companies, distributors and dealers, visit www.kemppi.com Globally local

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MANUAL WELDING-4

Special symbols 4-roll wire drive Direct and pulsed current output Constant voltage output Requires single phase supply Energy efficient compared to alternative product options Energy efficient Special symbols Supply frequency Constant current output Requires three phase supply Water cooling option Alternating, direct and pulsed current output Constant current and constant voltage output Multi-voltage unit

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FastMig M 24 SuperSnake for FastMig X/M 28 Kempact RA 30 MinarcMig Evo 34 Kempact MIG/Kempact Pulse- 36 MasterTig 44 MasterTig MLS 48 MasterTig ACDC 50 MinarTig Evo 52 MinarcTig 54 MMA welding 57 Minarc Evo 180 58 Master MLS 60 Minarc 150 Classic - 62 Welding procedure specifications 81 Wire feed mechanism consumable kits 86 ArcInfo 94

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MANUAL WELDING-7

Introduction No matter your need, there is always a Kemppi solution for you. Our welding equipment is divided into value levels - K8, K7, K5 and K3 - in order to provide you with the most suitable equipment for your purposes. The higher the value level, the more features and functions you get in terms of performance, usability and modern connectivity. K8 value level With the K8 value level equipment we are creating tomorrow’s welding today. Thanks to smart welding innovations, groundbreaking usability, and full connectivity, the K8 equipment lets you to perform, control and manage the welding...

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MANUAL WELDING-9

Kempact MIG/Kempact Pulse 36 Kemppi reserves the right to change the information in this catalogue. For the most up-to-date information, please check the offering at www.kemppi.com. Designed for the welders with an eye for quality, Kemppi MIG/MAG equipment keeps the technology on the inside, and simple, intuitive control and performance on the outside. MIG/MAG welding

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MANUAL WELDING-10

X8 MIG Welder The future of welding is here Energy efficient • Best arc characteristics for high speed and aluminum (WiseFusion), narrow gap (RGT), root pass (WiseRoot+), thin sheet (WiseThin+) and low spatter welding in globular transfer mode (WiseSteel) • Precisely controlled, upgradeable welding current up to 600 A • Digital WPS feature allows the welder to quickly and easily access the WPSs • Includes a fleet management service free of charge • Native connectivity to WeldEye software modules Welding Procedure and Qualification Management, Welding Quality Management and Welding Production...

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MANUAL WELDING-11

Extreme performance Never underestimate the performance of the X8 MIG Welder. In addition to excellent standard welding performance, Kemppi's Wise special processes and functions ensure optimal arc characteristics for whatever you are welding. For example, WiseSteel reduces spatter by 30% and enables a 30% increase in travel speed in steel welding, while Reduced Gap Technology (RGT) allows the reduction of joint volume to bring 25% savings in filler materials and 38% savings in arc time with material thickness of 25 mm. Supreme usability High-quality welding requires careful preparation. When...

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MANUAL WELDING-13

X8 MIG Welder Mains connection cable H07RN-F Mains connection voltage 3~ 50/60 Hz Mains connection voltage 3~ 50/60 Hz Rated power 60 % ED 100 % ED Open circuit voltage (MMA) Uav 100 % ED Welding current and voltage range MIG @ 220 V MIG @ 380 V Welding current and voltage range MMA @ 220 V MMA @ 380 V Welding voltage (max) Power factor at max current P.F. Operating temperature range Storage temperature range EMC class Degree of protection External dimensions LxWxH Weight without accessories Recommended generator power (min) Sgen Wireless communication type Wired communication type Standards...

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MANUAL WELDING-14

X8 Power Source (includes Control Pad, X8 Wheel Set and X8 Wire Feeder Rotating Plate)

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MANUAL WELDING-15

Mounting Ring Tool Cables Earth return cable Earth return cable GXR80 Gun Remote With Display For the ordering codes of consumables for the guns and wire feeder, see Kemppi Consumable Kit Selector.

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X8 SuperSnake Next-level productivity within your reach • Suitable for Fe/Ss/Al/FCW/MCW filler wires • 10-, 15-, 20-, 25-meter water-cooled models • Parameter adjustment with the X8 Control Pad or X8 Gun Remote Control • Supports all Kemppi Wise special processes • Strong protective frame included as standard Applications • Heavy and medium-heavy metal fabrication workshops • Installation and site work Extreme extension The X8 SuperSnake combines the outstanding benefits of the original SuperSnake sub-feeder with the X8 MIG Welder’s modern technology and precise arc control. Available in water-cooled...

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310 A GT02X, 2-roll 0-25 m/min 777 x 142 x 142 mm Fe/Ss 1.0-1.6 mm Al 1.2-1.6 mm FeMc/FeFc 1.2-1.6 mm 50 mm2 50 V DC IP 23S Technical specifications X8 SuperSnake Output 40°C 60% ED Wire feed mechanism Wire feed speed Feeder body dimensions L x W x H Wire recommendations, 15 m Cable diameter Supply voltage Protection class The X8 SuperSnake features a two-roll version of the X8 Wire Feeder's powerful wire feed mechanism with firm locking. The consumables are interchangeable, and color-coded to ensure that you always use the correct combination. GT02XW 10 m Ss/Al X8900501001 Al/Ss, DL Chili SP015060...

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MANUAL WELDING-18

Welding excellence Energy efficient MVU • Multi-process power solution: MIG, 1-MIG, pulsed MIG, MMA, and TIG • Arc Mobile Control brings flexible way to use and control the welding machine • WiseRoot+ for optimized root welding • WiseThin + for optimized sheet and position welding: Mixed gas quality with lower cost CO2 shielding gas • Precise arc voltage function measures and shows the actual arc voltage on the display • Save time by combining two wire feeders on the same power source for alternative filler wires • SuperSnake subfeeder connectivity for maximum reach Applications • Machine manufacturing...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.