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A5 MIG Rail System 2500

A5 MIG Rail System 2500

A5 MIG Rail System 2500

Product catalog summary
Overview
The A5 MIG Rail System 2500 is designed to enhance productivity in mechanized MIG/MAG welding. It features an integrated weaving and rail fastening mechanism with magnets, making it ideal for applications with weld lengths exceeding 2 meters or multi-layer welds. The system includes the FastMig M 420 welder and WISE welding application software, which significantly improve welding efficiency.

Key Benefits
  • Time Savings: Increased welding speed with the WiseFusion process.
  • Filler Savings: Combined use of WiseFusion and WisePenetration processes reduces filler material usage.
  • Applications: Suitable for shipbuilding, oil rigs, and machinery.

System Benefits
  • Reduces human errors in arc movement.
  • Increases welding productivity with a simple and fast remote control unit.
  • Quick setup with flexible aluminum rails and magnetic fixing.
  • Supports multiple weaving patterns and can be used in any welding position.

Performance Improvements
  • WiseFusion allows for a 25% increase in annual welding output by enabling higher welding speeds without compromising quality.
  • Combining WiseFusion and WisePenetration can save up to 30% in labor and filler costs by using narrower groove angles.

System Components
  • FastMig M 420 Power Source: Multi-purpose power source for optimized welding productivity.
  • MXF 65 EL Wire Feeder: Suitable for synergic MS control panels, compatible with 300 mm spools.
  • A5 MIG Rail Welding Carriage: Equipped with a robust motor and gun weaving unit.
  • A5 MIG Remote Control Unit: Light and durable for easy parameter control.
  • Rail 2500 with Magnets: Flexible aluminum rails with strong magnets for various surfaces.

Technical Specifications
  • FastMig M 420: Connection voltage of 400 V, operating temperature range of -20 to +40 °C, and a weight of 35 kg.
  • MXF 65 EL Wire Feeder: Supports wire feed speeds of 0 – 25 m/min and weighs 11.1 kg.
  • A5 MIG Rail Welding Carriage: Carriage speed of 5 – 150 cm/min and a weight of 7.3 kg.

About Kemppi
Kemppi is a leading company in the welding industry, headquartered in Lahti, Finland. It employs over 600 experts in 17 countries and offers a range of welding solutions, including intelligent equipment and management software, across more than 60 countries.
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Catalog excerpts

A5 MIG Rail System 2500-1

A5 MIG Rail System 2500, Weld faster A5 MIG Rail System 2500 WELD FASTER Scroll down for more Kemppi K5 Welding equipment

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A5 MIG Rail System 2500-2

A5 MIG Rail System 2500, Weld faster MECHANIZED MIG WELDING MADE EXTREMELY EFFICIENT AND EASY A5 MIG Rail System 2500 is the most cost efficient way to improve productivity in mechanized MIG/MAG welding. The system has an inbuilt weaving and rail fastening mechanism with magnets. With the system you can achieve significant savings for all applications where the weld lengths exceed 2 m or in case of multilayer welds. In mechanized welding, the welding carriage carries the gun (instead of being held in the operator's hand), making the arc movement accurate and steady. The setup includes the FastMig...

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A5 MIG Rail System 2500-3

A5 MIG Rail System 2500, Weld faster BENEFITS • Fewer human errors affecting the arc movement • Increased welding productivity • Light and durable Remote Control Unit makes operation simple and fast • Easy to use and quick to set up. Save time, costs, and repair work with the easy-to-use user interface and integrated power supply. • Fast setup time with light, strong, and flexible 2.5 m aluminum rails that can be bent to any curved surfaces, including pipes. • Magnetic fixing of rails significantly saves set up and reinstallation time Vacuum suction cups available for non-magnetic materials....

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A5 MIG Rail System 2500-4

A5 MIG Rail System 2500, Weld faster WHAT'S IN THE SYSTEM EQUIPMENT FastMig M 420 Power source The FastMig M 420 is a top performance multipurpose power source, suitable for many applications. This unit is made for those who are looking to optimize welding productivity and quality. A5 MIG Remote Control Unit Light and durable remote controller for welding parameter control and immediate change of program. Seamlessly integrated with Kemppi power sources. Starting, stopping, and changing the welding parameters is very quick MXF 65 EL Wire feeder EL wire feeder versions are suitable for synergic...

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A5 MIG Rail System 2500-5

A5 MIG Rail System 2500, Weld faster FastMig MS 300 control panel MS control panel, which includes easy-to-use synergic functionality and a rich selection of additional features for optimizing your welding work. These packages are suitable for professional use in more demanding industrial applications. This panel is for for MXF 65 EL and ?MXF 67 EL wire feeders. APPLICATION SOFTWARE Ensures excellent weld quality, efficiency and ease of use. Keeps the welding arc focused and guarantees the optimal arc length in any welding position in pulse and synergic MIG/ MAG welding. Also available for automated...

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A5 MIG Rail System 2500-6

A5 MIG Rail System 2500, Weld faster ALTERNATIVE EQUIPMENT AND SOFTWARE High-class multi-process solution for diverse demanding welding applications. A multi-process welding solution specially designed for pipelines and pressure vessels. High-end multi-process welding equipment for demanding industrial and manufacturing conditions. The FastCool 10 is a cooling unit designed for FastMig M welding equipment and is used for cooling the welding gun. MT51MWC is a water cooled welding gun for mechanized welding. If distance and access are your problem, then take a look at SuperSnake GT02S and GT02SW....

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A5 MIG Rail System 2500-7

A5 MIG Rail System 2500, Weld faster TECHNICAL SPECIFICATIONS FastMig M 420 Power source Product code Fuse (delayed) Welding range Minimum generator power Operating temperature range External dimensions LxWxH Storage temperature range Open circuit voltage MMA Open circuit voltage MIG/MAG Welding current and voltage range, Stick (MMA) Idle power Power factor at max. current Welding current and voltage range, MIG MXF 65 EL Wire feeder Product code Wire feed mechanism Wire spool diameter, max.

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A5 MIG Rail System 2500-8

A5 MIG Rail System 2500, Weld faster Wire spool weight, max. External dimensions Wire feed speed Diameter of feed rolls Filler wires, Cored wire A5 MIG Rail Welding Carriage Product code External dimensions LxWxH Carriage speed Input power Transport speed Weaving speed Weaving width Weaving displacement Dwell time (Adjustable on both sides separately) Weaving patterns Torch horizontal adjustment (manual)

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A5 MIG Rail System 2500-9

WWW.KEMPPI.COM Kemppi is the pioneering company within the welding industry. It is our role to develop solutions that make you win business. Headquartered in Lahti, Finland, Kemppi employs over 600 welding experts in 17 countries and has a revenue of more than 110 MEUR. Our offering includes welding solutions - intelligent equipment, welding management software and expert services - for both demanding industrial applications and ready-to-weld needs. Local expertise is available via our global partner network covering over 60 countries.

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.