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KEMPER The Catalogue
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KEMPER The Catalogue
Product catalog summary
Introduction
KEMPER is a prominent company specializing in welding fume extraction, focusing on air pollution control and industrial safety equipment. The company prioritizes employee health and safety in welding and cutting technology.
KEMPER is a prominent company specializing in welding fume extraction, focusing on air pollution control and industrial safety equipment. The company prioritizes employee health and safety in welding and cutting technology.
Mobile Filter Units
- Common Features: These units are portable, equipped with a 360-degree extraction arm, and allow single-handed operation. They effectively capture welding fumes and are IFA W3 approved for chrome-nickel steel processing.
- Product Comparison: Models vary in filter stages, methods, surfaces, and efficiencies, with extraction capacities from 950 m³/h to 1,100 m³/h and noise levels between 69-72 dB(A).
- Applications: Suitable for various materials and welding types, from occasional to continuous use. Models like SmartMaster and ProfiMaster cater to different smoke and dust emission levels.
- Selection Criteria: Recommendations are based on emission rates and material use, with options for occasional to continuous operations.
Specific Models
- SmartMaster: Entry-level unit for occasional use, suitable for all materials with low smoke/dust levels. Features include a rotating exhaust hood and filter monitoring.
- ProfiMaster: Available with one or two exhaust arms, suitable for low to medium smoke levels, offering safe operation and easy filter changes.
- SmartFil: Designed for frequent use with high filter capacity, suitable for medium smoke levels, featuring a 360-degree rotating exhaust hood and safe filter change.
Conclusion
KEMPER provides a range of mobile filter units tailored to different industrial needs, ensuring effective air pollution control and enhancing workplace safety.
KEMPER provides a range of mobile filter units tailored to different industrial needs, ensuring effective air pollution control and enhancing workplace safety.
Overview
This document details technical specifications, applications, and benefits of various mobile filter units designed for welding smoke extraction, focusing on the MaxiFil series tailored for specific industrial needs.
This document details technical specifications, applications, and benefits of various mobile filter units designed for welding smoke extraction, focusing on the MaxiFil series tailored for specific industrial needs.
Specifications
The document outlines specifications for several models, including extraction capacity, dimensions, weight, motor power, power supply, noise level, and additional features like fan type and control voltage. For example, the MaxiFil model has an extraction capacity of 1100 m³/h, dimensions of 803 x 892 x 1109 mm, and a noise level of 70 dB(A).
The document outlines specifications for several models, including extraction capacity, dimensions, weight, motor power, power supply, noise level, and additional features like fan type and control voltage. For example, the MaxiFil model has an extraction capacity of 1100 m³/h, dimensions of 803 x 892 x 1109 mm, and a noise level of 70 dB(A).
Applications and Benefits
The filter units are suitable for all materials, including high-alloy steel, designed for medium to high levels of smoke and dust. Benefits include increased safety due to filter monitoring, safe filter change, and economic operation due to long-lasting filters. Units are equipped with rotating exhaust hoods and flexible exhaust arms for ease of use.
The filter units are suitable for all materials, including high-alloy steel, designed for medium to high levels of smoke and dust. Benefits include increased safety due to filter monitoring, safe filter change, and economic operation due to long-lasting filters. Units are equipped with rotating exhaust hoods and flexible exhaust arms for ease of use.
Filter Technology
The document describes different filter methods, including storage filters and cleanable filters, with high filter efficiency (>99.5% for storage filters and >99.9% for cleanable filters). Filters are made from non-woven polyester or ePTFE membrane, ensuring effective particle separation.
The document describes different filter methods, including storage filters and cleanable filters, with high filter efficiency (>99.5% for storage filters and >99.9% for cleanable filters). Filters are made from non-woven polyester or ePTFE membrane, ensuring effective particle separation.
Accessories and Replacement Parts
A range of accessories and replacement parts are available, such as flexible and rigid exhaust arms, replacement filters, automatic start/stop modules, LED lighting kits, and protection meshes, enhancing the functionality and maintenance of the filter units.
A range of accessories and replacement parts are available, such as flexible and rigid exhaust arms, replacement filters, automatic start/stop modules, LED lighting kits, and protection meshes, enhancing the functionality and maintenance of the filter units.
User Reports and Case Studies
The document includes user reports, highlighting successful implementations of the MaxiFil units in industrial settings. For instance, Nobels B.V. in the Netherlands improved air quality and employee satisfaction by using these units, certified to detect carcinogenic substances.
The document includes user reports, highlighting successful implementations of the MaxiFil units in industrial settings. For instance, Nobels B.V. in the Netherlands improved air quality and employee satisfaction by using these units, certified to detect carcinogenic substances.
Comparative Measurements
Comparative tests show the efficiency of different models, with the MaxiFil offering the longest filter life due to its large filter surface. Tests emphasize the importance of filter surface area in maintaining low airspeed across the filter media, resulting in longer filter life.
Comparative tests show the efficiency of different models, with the MaxiFil offering the longest filter life due to its large filter surface. Tests emphasize the importance of filter surface area in maintaining low airspeed across the filter media, resulting in longer filter life.
Innovations
New features include an enlarged extraction hood for higher volume flow and capture rate, ergonomic design for ease of use, and integrated LED lighting for better visibility. Future enhancements like Bluetooth connectivity for personal workspace customization are mentioned.
New features include an enlarged extraction hood for higher volume flow and capture rate, ergonomic design for ease of use, and integrated LED lighting for better visibility. Future enhancements like Bluetooth connectivity for personal workspace customization are mentioned.
Overview: König Maschinen GmbH, a leading manufacturer of small pastry machines, prioritizes both the quality of baked goods and employee health. To enhance occupational health and safety at its Hungarian production site, König implemented KEMPER's MaxiFil Clean extraction units to control air pollution effectively.
Specifications and Features: The MaxiFil Clean units are mobile extraction systems that cover the entire pollutant cycle, from collection to disposal. They feature an automatic filter cleaning system, separating over 99.97% of fine dust, and ensure contamination-free disposal. The units are designed to be flexible, allowing welders to work at various locations.
Implementation and Results: König purchased 29 MaxiFil Clean systems, significantly improving indoor air quality and protecting employees from carcinogenic substances during welding processes.
Warranty Extension: KEMPER offers a free warranty extension from 12 to 24 months for their extraction units. Customers can register their products online to benefit from this service.
Accessories and Spare Parts: The document lists various accessories and spare parts for mobile filter units, including lighting kits, exhaust hoods, replacement hoses, and filters. These components are essential for maintaining and upgrading the extraction systems.
Stationary Extraction Systems: The document also covers stationary extraction systems, detailing their applications, selection criteria, and technical specifications. Systems like WallMaster and MaxiFil Stationary are designed for different levels of smoke and dust, with features such as modular expandability and safe filter change mechanisms.
Applications:
- Low to medium levels of smoke and dust, occasional to frequent use, suitable for welding and grinding.
Properties:
- Features a spark separator, large material support, and optional activated charcoal filter.
Benefits:
- Easy filter change through maintenance door, effective spark protection, downdraft extraction over a large working area (1,200 x 800 mm).
Technical Data:
- Filter: 2 stages, storage filter method, 15.8 m² surface, non-woven fibre material, F9 class, includes pre-filter (aluminium).
- Basic Data: 1400 m³/h extraction capacity, dimensions 1200 x 800 x 1340 mm, weight 153 kg, motor power 1.5 kW, power supply 3 x 400 V / 50 Hz, rated current 3.2 A, noise level 71 dB(A).
Order Data:
- Replacement parts and accessories include various filters and pre-filters.
Stationary Extraction Systems:
- Designed for high levels of smoke and particles, non-stop operation, features automatic filter cleaning and KemTex® ePTFE filter cartridges.
- Benefits include high efficiency, reduced need for exhaust arm adjustment, and low air consumption.
Technical Data for Stationary Systems:
- Filter: 1 stage, cleanable filter method, rotating nozzle cleaning, 8 m² surface, ePTFE membrane material, >99.9% efficiency.
- Basic Data: 1200 m³/h extraction capacity for single arm, 2 x 700 m³/h for twin arm, max fan performance 3000 m³/h, dimensions 655 x 655 x 1355 mm, weight 146 kg, motor power 1.5 kW, power supply 3 x 400 V / 50 Hz, rated current 3.5 A, noise level 71 dB(A).
Accessories and Spare Parts:
- Includes various exhaust arms, lighting kits, protection mesh, automatic start/stop sensors, and replacement hoses.
Exhaust Arms and Fans:
- Features flexible and rigid metal tube arms, designed for easy operation and connection to fans or central systems.
- Benefits include reduced tripping hazards, user-friendly design, and various connection options.
Exhaust Arms and Fans Overview
Specifications:
The document provides detailed specifications for various exhaust arms and fans, including flexible and rigid metal tube arms with lengths ranging from 7m to 10m. The extraction capacity varies between 900 m³/h and 1000 m³/h, with a motor power of 1.1 kW and a rated current of 2.3 A.
Specifications:
The document provides detailed specifications for various exhaust arms and fans, including flexible and rigid metal tube arms with lengths ranging from 7m to 10m. The extraction capacity varies between 900 m³/h and 1000 m³/h, with a motor power of 1.1 kW and a rated current of 2.3 A.
Applications and Properties:
The exhaust systems are designed for medium levels of smoke and dust, suitable for one or two workplaces. They are modularly expandable and retrofittable, featuring an integrated lifting device for filter changes and a compact design.
The exhaust systems are designed for medium levels of smoke and dust, suitable for one or two workplaces. They are modularly expandable and retrofittable, featuring an integrated lifting device for filter changes and a compact design.
Technical Data:
The WallMaster system includes a two-stage storage filter with a surface area of 42 m² and a filter efficiency of over 99.5%. It is suitable for air volumes up to 1600 m³/h.
The WallMaster system includes a two-stage storage filter with a surface area of 42 m² and a filter efficiency of over 99.5%. It is suitable for air volumes up to 1600 m³/h.
Accessories and Spare Parts:
The document lists various accessories such as replacement hoods, protective meshes, wall brackets, connecting materials, and hoses. These components are essential for maintaining and expanding the exhaust systems.
The document lists various accessories such as replacement hoods, protective meshes, wall brackets, connecting materials, and hoses. These components are essential for maintaining and expanding the exhaust systems.
Hose Specifications:
Different types of hoses are available, including high vacuum extraction hoses, suction and pressure hoses, and high-temperature hoses. These hoses vary in length and diameter, designed to withstand temperatures up to 650°C.
Different types of hoses are available, including high vacuum extraction hoses, suction and pressure hoses, and high-temperature hoses. These hoses vary in length and diameter, designed to withstand temperatures up to 650°C.
High Vacuum Extraction Systems:
The document also covers high vacuum extraction systems like MiniFil and VacuFil, which are suitable for low amounts of smoke and dust. These systems feature powerful storage filters, safe filter changes, and start/stop automation.
The document also covers high vacuum extraction systems like MiniFil and VacuFil, which are suitable for low amounts of smoke and dust. These systems feature powerful storage filters, safe filter changes, and start/stop automation.
Conclusion:
The document provides comprehensive information on exhaust arms, fans, and related accessories, emphasizing modularity, safety, and efficiency in smoke and dust extraction applications.
The document provides comprehensive information on exhaust arms, fans, and related accessories, emphasizing modularity, safety, and efficiency in smoke and dust extraction applications.
Overview: The document provides detailed technical specifications and features of various high vacuum extraction systems designed for smoke and dust extraction in industrial settings. These systems are primarily used in welding environments to ensure clean air and safe working conditions.
1. MiniFil:
- Specifications: Extraction capacity of 150 m³/h, dimensions of 425 x 365 x 790 mm, and a weight of 20 kg. It features a 2 kW motor and operates at a noise level of 74 dB(A).
- Features: Portable and mobile with manual filter cleaning and a cleaning indicator. It uses a KemTex® ePTFE filter cartridge with >99.9% efficiency.
- Applications: Suitable for low to medium levels of smoke and dust, repair work, and alternating workplaces.
2. Dusty:
- Specifications: Extraction capacity of 260 m³/h, dimensions of 300 x 360 x 641 mm, and a weight of 24 kg. It has a motor power of 1.6 kW and a noise level of 74 dB(A).
- Features: Manual filter cleaning with a cleanable filter method and a filter surface of 1.35 m².
- Applications: Designed for mobile use with manual filter cleaning and a cleaning indicator.
3. VacuFil Compact:
- Specifications: Dimensions of 589 x 590.5 x 833 mm and a weight of 65 kg. It features a side channel blower and a filter surface of 6.7 m².
- Features: Intuitive one-button operation, stepless air volume selection, and USB Type-A charging socket.
- Applications: Suitable for high levels of smoke and particles, non-stop operation, and torch extraction.
4. VacuFil 125i:
- Specifications: Extraction capacity of 125 m³/h, dimensions of 635 x 885 x 1160 mm, and a weight of 130 kg. It operates at a noise level of 66 dB(A).
- Features: Automatic filter cleaning, pressure-controlled, and connection to KEMPER-Cloud for remote maintenance.
- Applications: High levels of smoke and particles, non-stop operation, and torch extraction.
5. VacuFil 500:
- Specifications: Extraction capacity of 500 m³/h, dimensions of 655 x 1197 x 1377 mm, and a weight of 264 kg. It has a motor power of 5.5 kW.
- Features: Automatic filter cleaning with a rotating nozzle and a filter surface of 10 m².
- Applications: Designed for non-stop operation and multiple workstations.
6. WeldFil HV:
- Specifications: Power supply of 3 x 400 V / 50 Hz and a noise level of 65 dB(A).
- Features: Automatic filter cleaning, pressure-controlled, and modular design for easy expansion.
- Applications: Suitable for high levels of smoke and dust, welding torch extraction, and large welding shops.
Conclusion: The document highlights the efficiency and versatility of KEMPER's high vacuum extraction systems, emphasizing their suitability for various industrial applications, particularly in welding environments. The systems offer features like automatic filter cleaning, high filter efficiency, and connectivity options for enhanced operational control and maintenance.
High Vacuum Extraction Systems
- Specifications and Features: The high-vacuum extraction systems are designed to prevent the spread of hazardous substances by automatically adjusting the air volume flow to match burner characteristics, ensuring the protective gas jacket remains unaffected. This system includes 850 meters of ducting, 250 meters of extraction hoses, and 50 pneumatic shut-off valves, tailored to the production layout.
- Filter Technology: The WeldFil systems can extract up to 9,000 cubic meters of air per hour, using KemTex® ePTFE membrane filters to separate ultra-fine welding fume particles, enhancing health protection.
- Operational Efficiency: The system uses a frequency converter and pneumatic shut-off gate valves to regulate output according to demand, maintaining constant vacuum and reducing energy costs.
- SparkTrap System: Ensures trouble-free operation by filtering coarse particles or sparks before they enter the filter system, preventing filter fires and extending filter life.
- Additional Features: Includes a timer for automatic control, a clear display for vacuum or fault messages, and accessories like spare filters and hoses.
- Overview: General ventilation systems are essential for environments where on-torch extraction is insufficient, providing comprehensive air cleaning and employee protection.
- CleanAirTower SF 9000: Designed for low to medium smoke and dust levels, featuring a 360-degree extraction radius, slow air circulation, and a TurboBoost function for increased performance.
- CleanAirTower: Suitable for environments where local exhaust ventilation is not possible, featuring automatic filter cleaning and effective energy reduction through the pinball method and tornado principle.
- Case Study - Fronz Metallbau GmbH: Demonstrates the effectiveness of CleanAirTower systems in improving indoor air quality and employee health, with AirWatch monitoring system providing real-time air quality data.
Overview: The document provides detailed information on various general ventilation systems and air purification technologies offered by KEMPER. It covers product specifications, benefits, technical data, and applications for different environments such as public institutions, healthcare, and industrial settings.
Product Specifications:
- AirCO2NTROL: Features a 360-degree air inlet, presence detection, and lockable maintenance cover. It offers automatic operation, quiet performance, and a six-fold air exchange per hour for rooms up to 100 m². The HEPA-H14 filter ensures over 99.995% separation of aerosols, viruses, and bacteria.
- AirWatch: Monitors air quality with a traffic light display and provides data via the KEMPER Cloud. It uses visual, laser-operated measurement methods and offers extensive evaluation options.
- KEMPER-Connect: A cloud-based control portal that enables real-time monitoring and predictive maintenance of ventilation systems, enhancing operational safety and efficiency.
Technical Data:
- AirCO2NTROL: Maximum air flow rate of 1500 m³/h, dimensions of 793 x 836 x 1660 mm, and a sound pressure level of 49 dB(A) at 1200 m³/h.
- AirWatch: Diameter of 128 mm, height of 340 mm, and noise level of 30 dB(A).
Applications and Benefits:
- Suitable for hotels, restaurants, healthcare facilities, and industrial environments.
- Ensures virus and bacteria-free breathable air with reliable air exchange and filtration.
- Energy cost savings through demand-oriented ventilation control.
- Improved indoor air quality and occupational safety.
Ventilation System Concepts:
- Mixed Ventilation: Utilizes a push-pull system for environments with low to medium smoke and dust levels. It offers flexible expansion and continuous operation with automatic filter cleaning.
- Displacement Ventilation: Suitable for medium to high levels of smoke and dust, providing optimized air flow and energy efficiency.
Case Study: The document includes a case study of Tenwinkel GmbH & Co. KG, highlighting the successful implementation of the KemJet general ventilation system to improve indoor air quality and energy efficiency.
Overview of Push-Pull Ventilation Systems
Push-pull systems are designed to maintain high indoor air quality by creating a continuous cycle of clean air. These systems are particularly beneficial in environments like Wimmer Hartstahl GmbH, where welding is a central process. The system involves blowing clean air from one side and drawing in contaminated air from the other, ensuring a constant circulation that captures hazardous substances.
Push-pull systems are designed to maintain high indoor air quality by creating a continuous cycle of clean air. These systems are particularly beneficial in environments like Wimmer Hartstahl GmbH, where welding is a central process. The system involves blowing clean air from one side and drawing in contaminated air from the other, ensuring a constant circulation that captures hazardous substances.
Case Study: Wimmer Hartstahl GmbH
Wimmer Hartstahl, a manufacturer of hydraulic excavator attachments, collaborated with KEMPER to redesign their welding fume extraction system. The new system focuses on overall indoor air quality, integrating source extraction at welding stations and a general ventilation system to filter undetected hazardous substances. The push/pull system is tailored to the hall's size, with ducting systems arranged to create a horizontal airflow that captures rising hazardous substances.
Wimmer Hartstahl, a manufacturer of hydraulic excavator attachments, collaborated with KEMPER to redesign their welding fume extraction system. The new system focuses on overall indoor air quality, integrating source extraction at welding stations and a general ventilation system to filter undetected hazardous substances. The push/pull system is tailored to the hall's size, with ducting systems arranged to create a horizontal airflow that captures rising hazardous substances.
Key Features of the Ventilation System
- Central filter systems (WeldFil type) capable of separating particles smaller than 0.1 µm with over 99.99% efficiency.
- Energy-efficient design that recirculates heated air, reducing energy costs.
- Compliance with legal fresh air requirements through a two-way distributor.
Accessories and Spare Parts
The document lists various accessories and spare parts for systems like AirWatch, CleanAirTower, and KemtJet, including filters, pre-filters, and dust collection bins.
The document lists various accessories and spare parts for systems like AirWatch, CleanAirTower, and KemtJet, including filters, pre-filters, and dust collection bins.
Central Extraction and Filter Systems
KEMPER's central extraction systems, such as the WeldFil Compact, offer high extraction capacities and are suitable for environments with high levels of smoke and dust. These systems feature automatic filter cleaning, energy-saving controls, and are designed for easy integration with other systems.
KEMPER's central extraction systems, such as the WeldFil Compact, offer high extraction capacities and are suitable for environments with high levels of smoke and dust. These systems feature automatic filter cleaning, energy-saving controls, and are designed for easy integration with other systems.
Filter Technology
The KemTex® ePTFE membrane filters are highlighted for their ability to separate ultrafine particles down to 100 nanometres, making them ideal for welding and cutting applications. The filters are cleaned automatically using compressed air, ensuring long service life and cost savings.
The KemTex® ePTFE membrane filters are highlighted for their ability to separate ultrafine particles down to 100 nanometres, making them ideal for welding and cutting applications. The filters are cleaned automatically using compressed air, ensuring long service life and cost savings.
Automatic Extraction Power Control
Systems equipped with frequency inverters for automatic power control offer significant energy and cost savings by adjusting motor speed to current demand, reducing unnecessary energy consumption and noise emissions.
Systems equipped with frequency inverters for automatic power control offer significant energy and cost savings by adjusting motor speed to current demand, reducing unnecessary energy consumption and noise emissions.
Overview: The document provides detailed information on various extraction systems and components designed to enhance energy efficiency, safety, and operational effectiveness in industrial settings, particularly in welding and cutting processes.
Energy Efficiency and Cost Savings: The document highlights the benefits of using inverters to reduce electricity consumption and starting current, which is crucial for designing cabling and fuses. It emphasizes that inverter-operated systems maintain current consumption below nominal levels, unlike star/delta connections or soft starters. A 20% reduction in motor speed can lead to a 50% reduction in energy consumption, with further efficiency gains from optimized voltage, current, and frequency.
Advantages of Extraction Systems: Key benefits include energy and cost savings, constant extraction performance, protection of electrical components, reduced maintenance, lower noise emissions, and a well-regulated partial load range.
Start/Stop Set and Mode of Operation: The document describes the Start-Stop box, which connects directly or via a CEE plug, detects current flow, and operates a motorized damper. It includes features like adjustable after-run time and compatibility with additional light hoods.
DustEvac Dust Removal System: Designed for medium to high dust amounts, this system offers automatic, contamination-free dust removal from filter systems, enhancing health and safety while increasing productivity.
Spark Separator SparkTrap: This component minimizes fire hazards and extends filter service life by separating sparks and glowing particles. It integrates easily into existing systems and reduces running costs by lowering compressed air consumption and energy costs.
VarioHood Modular Extraction Canopies: These canopies are adaptable to various work areas, capturing thermal currents from welding points efficiently. They can be equipped with lamellas to reduce sparks and protect equipment, and are compatible with KEMPER extraction systems.
Extraction and Cutting Tables: The document details various tables designed for grinding, welding, and cutting applications. These tables feature robust construction, integrated slag trays, and ergonomic designs, ensuring safe and efficient operation.
Overview: The document provides detailed information on various types of extraction and cutting tables designed for manual and automated applications in industrial settings, particularly focusing on training and production environments. It highlights the features, benefits, and technical specifications of different models, emphasizing their suitability for welding, cutting, and extraction processes.
1. Training Tables:
- Applications: Used in apprenticeship, training centers, and company training departments.
- Properties: Robust steel construction, integrated slag tray, and compatibility with KEMPER extraction booths.
- Benefits: Durable, easy to clean, and ergonomic design for comfortable use.
2. Hand Cutting Tables:
- Applications: Suitable for manual thermal cutting.
- Properties: Made of robust flat steel with an integrated slag tray.
- Benefits: Ensures safe working conditions and easy cleaning.
3. Filter Tables:
- Applications: Designed for low to medium levels of smoke and dust, suitable for welding and grinding.
- Properties: Features a spark separator, robust material support, and optional activated charcoal filter.
- Benefits: Easy filter maintenance, effective spark protection, and wide application range.
4. Extraction Tables:
- Design: Modular design with individual segments for efficient extraction and fire safety.
- Benefits: Efficient dust extraction, easy maintenance, and customizable table sizes.
5. KemTab Advance and HiEnd:
- Applications: Suitable for high-performance plasma and gas cutting.
- Properties: Modularly expandable, low extraction volume, and robust material support.
- Benefits: Energy-efficient, minimal maintenance, and adaptable to various cutting requirements.
6. Case Study - Eurosteel B.V.:
- Implementation: Customized extraction tables for efficient dust management during high-volume cutting operations.
- Benefits: Enhanced occupational safety, energy efficiency, and independent operation of cutting systems.
Conclusion: KEMPER's extraction and cutting tables are designed to enhance safety, efficiency, and flexibility in industrial cutting and welding applications, with a focus on reducing dust and smoke exposure while maintaining high-quality cutting performance.
Overview
KEMPER offers a range of welding protection solutions designed to separate work areas and shield welding workplaces from harmful UV and infrared rays, welding spatter, and glowing sparks. These products comply with safety standards such as DIN EN ISO 25980 and are flame-retardant according to DIN 53 438 T2.
KEMPER offers a range of welding protection solutions designed to separate work areas and shield welding workplaces from harmful UV and infrared rays, welding spatter, and glowing sparks. These products comply with safety standards such as DIN EN ISO 25980 and are flame-retardant according to DIN 53 438 T2.
Welding Curtains
Welding curtains are available in various colors and sizes, with reinforced hems and eyelets for durability and ease of installation. They can be mounted on C-profiles or tubes and are designed to protect against dangerous radiation and welding splashes. The curtains are self-extinguishing and tested for safety compliance.
Welding curtains are available in various colors and sizes, with reinforced hems and eyelets for durability and ease of installation. They can be mounted on C-profiles or tubes and are designed to protect against dangerous radiation and welding splashes. The curtains are self-extinguishing and tested for safety compliance.
Welding Strip Curtains
These curtains are ideal for spatial delimitation and shielding of welding workstations. They can be moved sideways and are available in different colors and sizes. The curtains are attached using ring eyes or hook sliders, ensuring stable suspension.
These curtains are ideal for spatial delimitation and shielding of welding workstations. They can be moved sideways and are available in different colors and sizes. The curtains are attached using ring eyes or hook sliders, ensuring stable suspension.
Welding Protection Strips
Protection strips are used for separating work areas and shielding against welding hazards. They are available in various colors and thicknesses, with options for different overlap percentages (33%, 66%, or 100%). Installation can be fixed or laterally adjustable, using suspension clips or pipe clamps.
Protection strips are used for separating work areas and shielding against welding hazards. They are available in various colors and thicknesses, with options for different overlap percentages (33%, 66%, or 100%). Installation can be fixed or laterally adjustable, using suspension clips or pipe clamps.
Product Specifications
Each product type, including welding curtains, strip curtains, and protection strips, is available in multiple sizes and colors, with specific part numbers for ordering. Custom sizes are also available.
Each product type, including welding curtains, strip curtains, and protection strips, is available in multiple sizes and colors, with specific part numbers for ordering. Custom sizes are also available.
Applications and Benefits
- Separation of work and factory areas
- Protection against dangerous radiation and welding splashes
- Visual protection and light dimming
- Rugged suspension systems for durability
- Flexible installation options for ease of use
Additional Products
The document also mentions a pivoting self-retracting cable reel for setting up welding protection curtains, offering space-saving benefits and adaptability to user needs.
The document also mentions a pivoting self-retracting cable reel for setting up welding protection curtains, offering space-saving benefits and adaptability to user needs.
Product Overview:
The document provides a detailed catalog of mounting systems and accessories for 1" pipes and C-profiles, primarily used in occupational safety and partition walls. Key products include pendular clips, spacers, pipe clamps, metal hooks, straight couplers, and various fixtures for both 1" pipes and C-profiles.
The document provides a detailed catalog of mounting systems and accessories for 1" pipes and C-profiles, primarily used in occupational safety and partition walls. Key products include pendular clips, spacers, pipe clamps, metal hooks, straight couplers, and various fixtures for both 1" pipes and C-profiles.
Specifications:
- Pendular Clip: Made of plastic, includes fixture nuts and bolts, weighs 0.08 kg, ordered in batches of 5.
- Spacer: Made of plastic, weighs 0.02 kg, ordered in batches of 10.
- 1" Pipe: Available in lengths of 3 m (7.50 kg) and 6 m (15.00 kg), with a material thickness of 3.25 mm, galvanised.
- Metal Hooks: Used for suspending welding curtains, available in sets of 10, 13, or 50 pieces.
- Ceiling and Wall Fixtures: Various options for both 1" pipes and C-profiles, galvanised.
- Pendular Clip: Made of plastic, includes fixture nuts and bolts, weighs 0.08 kg, ordered in batches of 5.
- Spacer: Made of plastic, weighs 0.02 kg, ordered in batches of 10.
- 1" Pipe: Available in lengths of 3 m (7.50 kg) and 6 m (15.00 kg), with a material thickness of 3.25 mm, galvanised.
- Metal Hooks: Used for suspending welding curtains, available in sets of 10, 13, or 50 pieces.
- Ceiling and Wall Fixtures: Various options for both 1" pipes and C-profiles, galvanised.
Installation Procedures:
The document highlights the advantages of the folding KEMPER suspension clip, which simplifies and speeds up the installation process compared to traditional strip suspensions. The clips are delivered open and can be easily folded around the rail after installation, allowing for quick insertion of strips.
The document highlights the advantages of the folding KEMPER suspension clip, which simplifies and speeds up the installation process compared to traditional strip suspensions. The clips are delivered open and can be easily folded around the rail after installation, allowing for quick insertion of strips.
Recommendations:
- For fixed installations, only wall and ceiling fixtures should be used, avoiding travelling devices.
- For lateral sliding installations, C-profile should be double the curtain width, and wall and ceiling fixtures should be doubled.
- For fixed installations, only wall and ceiling fixtures should be used, avoiding travelling devices.
- For lateral sliding installations, C-profile should be double the curtain width, and wall and ceiling fixtures should be doubled.
Pivoting Arm for Welding Curtains:
Designed for separating work areas and protecting against welding radiation. The pivoting arm is adaptable, space-saving, and available in lengths from 2 m to 6 m. Additional guy wire is provided for arms longer than 5 m.
Designed for separating work areas and protecting against welding radiation. The pivoting arm is adaptable, space-saving, and available in lengths from 2 m to 6 m. Additional guy wire is provided for arms longer than 5 m.
Mobile Protection Screens:
These screens offer protection against welding radiation and are compliant with DIN EN ISO 25980 standards. They are lightweight, flexible, and come with a support frame and welding curtain.
These screens offer protection against welding radiation and are compliant with DIN EN ISO 25980 standards. They are lightweight, flexible, and come with a support frame and welding curtain.
Key Benefits:
- Easy and time-saving installation with folding suspension clips.
- Flexible and adaptable partition solutions with pivoting arms and mobile screens.
- Compliance with safety standards for welding protection.
- Easy and time-saving installation with folding suspension clips.
- Flexible and adaptable partition solutions with pivoting arms and mobile screens.
- Compliance with safety standards for welding protection.
Overview:
This document provides detailed specifications and applications for KEMPER's range of industrial safety equipment, including mobile protection screens, soundproof booths, and welding protective equipment. It highlights the benefits, properties, and order details for various products designed to enhance occupational safety in industrial environments.
This document provides detailed specifications and applications for KEMPER's range of industrial safety equipment, including mobile protection screens, soundproof booths, and welding protective equipment. It highlights the benefits, properties, and order details for various products designed to enhance occupational safety in industrial environments.
Protection Screens:
- Specifications: Available in various colors (S0, S7, S9) with self-extinguishing and DIN EN ISO 25980 certifications. Ground clearance is 165 mm.
- Benefits: Solid construction with powder coating and optional wheel kits for flexibility.
- Order Details: Available in 1-panel and 3-panel configurations with specific dimensions and thicknesses.
Booths:
- Types: Enclosed booths with different door configurations (hinged, sliding) and soundproofing options.
- Applications: Suitable for creating enclosed workspaces within manufacturing facilities.
- Features: Soundproof elements, clear Perspex windows, and secure locking mechanisms.
Sound Insulating Partitioning Systems:
- Construction: Modular elements with perforated plates and mineral wool filling, compliant with DIN 4102.
- Applications: Can be used to construct welding bays and other partitioned areas.
Welding Protective Equipment:
- Properties: Includes protective blankets made from various materials resistant to high temperatures (up to 1350°C).
- Order Details: Available in different sizes and thicknesses for specific temperature resistances.
Case Studies:
- Training Centres: Implementation of KEMPER's equipment in training centres to improve safety and efficiency. Features include welding booths with noise protection and advanced extraction systems.
- Benefits: Enhanced training conditions, improved air quality, and energy efficiency through advanced filtration systems.
Introduction
The document discusses advanced protective welding equipment and services offered by KEMPER, emphasizing the importance of clean air in workplaces, particularly in metal processing industries. It highlights the company's commitment to safety, innovation, and customer satisfaction.
The document discusses advanced protective welding equipment and services offered by KEMPER, emphasizing the importance of clean air in workplaces, particularly in metal processing industries. It highlights the company's commitment to safety, innovation, and customer satisfaction.
Protective Welding Equipment
Voith Training Centre emphasizes the significance of high-quality protective welding equipment for employee recruitment and retention. The equipment is crucial for maintaining a positive external image and addressing corporate safety issues.
Voith Training Centre emphasizes the significance of high-quality protective welding equipment for employee recruitment and retention. The equipment is crucial for maintaining a positive external image and addressing corporate safety issues.
After Sales & Services
- Service Agreement: KEMPER offers flexible service contracts to ensure the operability and legal compliance of extraction and filter systems. Regular safety checks, including ventilation and electrical safety inspections, are highlighted.
- Warranty Extension: Customers can extend the warranty of their welding fume filter units from 12 to 24 months by registering online, ensuring continued protection and support.
- KEMPER Original Filter: The use of original filters ensures compliance with legal standards and provides maximum protection for employees. The KemTex® ePTFE membrane filters offer effective surface filtration.
- Augmented Reality (AR): KEMPERvision provides remote service support using AR Smart Glasses, allowing for efficient maintenance and repair guidance.
- Additional Services: KEMPER offers filter change, repair, air quality measuring, spare parts, retrofitting, and technical support services to enhance system efficiency and compliance.
Company Overview
KEMPER has been dedicated to providing clean air solutions since 1977. The company has evolved from a small operation to a global leader in extraction and filter technology, known for its innovative and reliable products. KEMPER maintains high standards of quality and sustainability, serving over 50,000 companies worldwide.
KEMPER has been dedicated to providing clean air solutions since 1977. The company has evolved from a small operation to a global leader in extraction and filter technology, known for its innovative and reliable products. KEMPER maintains high standards of quality and sustainability, serving over 50,000 companies worldwide.
Regulations and Certifications
The document outlines the importance of the W3 welding fume separation class, which requires a separation efficiency of at least 99% for high-alloy steels. This certification is recognized internationally as a quality standard for welding fume filtering devices.
The document outlines the importance of the W3 welding fume separation class, which requires a separation efficiency of at least 99% for high-alloy steels. This certification is recognized internationally as a quality standard for welding fume filtering devices.
Overview: The document provides technical information about various air extraction and purification systems offered by KEMPER GmbH. It includes product specifications, features, and contact information for KEMPER's global offices.
Key Products and Features:
- SmartFil: A cost-effective welding fume extraction unit with a large filter surface of 25m², suitable for chrome-nickel steel processing. It features a contamination-free filter replacement, optional 42m² replacement filter for extended life, LED lighting, and an automatic start-stop system.
- Extraction Systems: Includes two-piece boom, exhaust set, exhaust fan, and various exhaust arms designed for efficient air extraction.
- Air Purification: Products like the CleanAirTower SF 9000 and AirCO2NTROL Air Purifier are highlighted for maintaining clean air environments.
Contact Information: The document lists contact details for KEMPER offices in various countries, including Germany, the UK, France, China, the Czech Republic, the USA, the Netherlands, Russia, Spain, India, and Poland.
Additional Notes: The document mentions that technical changes are possible without notice and emphasizes the copyright protection of the catalogue.
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Catalog excerpts
Dear KEMPER partners, Pioneer and world market leader in welding fume extraction, innovation driver in the industry: These designations fill us with pride, because behind them are decades of hard work. But first and foremost, we see ourselves as your trustworthy partner when it comes to air pollution control, industrial safety equipment and the health of your employees. As a dynamic family business, we have maintained this down-to-earth claim to this day. KEMPER is at home in the metal productions of this world - from the smaller craftsman's business to the global automobile manufacturer. We...
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Mobile Filter Units Extraction Systems Stationary • Storage filter • Storage filter • Cleanable Filter • Cleanable Filter Extraction Systems Central Extraction And Cutting Tables • Central Suction And Filter Units • Tables For Manual Applications • Extension for extraction systems
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Exhaust Arms And Fans High Vacuum Extraction General Ventilation Systems • Exhaust Arms • Storage Filter • Principle of layer ventilation • Cleanable Filter • Welding Fume Exhaust Set • Mixed ventilation • General ventilation system concepts Occupational safety and partition walls After Sales & Services Worth Knowing • Protection Curtains And Walls • Sound insulating partitioning wall systems • Welding protective blan
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Mobile Filter Units | Content Mobile Filter Units Overview Common features Product comparison mobile filter units Areas of application for mobile filter units Selection criteria for mobile filter units Storage filter SmartMaster ProfiMaster, two exhaust arms Comparative measurement mobile filter units with storage filter Cleanable Filter Filter-Master XL MaxiFil Clean Accessories And Replacement Parts Accessories and spare parts for mobile units Spare filter for mobile units
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Mobile Filter Units Every employee deserves clean breathable air. That is what KEMPER stands for.
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Mobile Filter Units | Common features Common features Comfortably moveable Easy positioning of the unit thanks to swivel castors with brakes Start/Stop automatic (optional) The combination with the welding unit saves time and energy costs Maximum movement of the extraction arm for use without restriction Single-handed operation Comfortable cantilevered adjustment to any position with just one hand due to the particularly easy-to-move extraction arm 40 % better welding fume capture 40 Less adjustment work due to larger capture area with flange-shaped hood Variable welding fume capture with extraction...
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Mobile Filter Units | Product comparison mobile filter units Product Comparison General Information Filter Filter stages Filter method Storage filter Storage filter Filter surface Filter cassette Filter cassette Filter material Non-woven fibre Non-woven fibre Filter efficiency Additional filters Extraction capacity Motor power Power supply Rated current Noise level Technical Data Basic data Additional information Contamination-free filter change Order Data Rigid metal tube arm, 2 m Rigid metal tube arm, 3 m Rigid metal tube arm, 4 m Accessories Description Automatic Start/Stop Workplace lighting incl....
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Mobile Filter Units | Product comparison mobile filter units MaxiFil Clean Storage filter Storage filter Cleanable filter Cleanable filter Filter cartridge Filter cartridge Non-woven polyester Non-woven polyester Pre-filter (aluminium) Pre-filter (aluminium) Cyclone pre-filter
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Mobile Filter Units | Areas of application for mobile filter units Dust Emission MaxiFil Clean FilterMaster XL Operation occasional MaxiFil Clean High-alloy steel non-ferrous metal (IFA) TIG welding Chromium nickel steel
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Mobile Filter Units | Selection criteria for mobile filter units Selection criteria Emission rate Application example Laser welding High-alloy Alloy Steel 2-25mg/s Electric arc welding MIG/MAG welding High-alloy Non-ferrous Non-alloy Class IV > 25mg/s Flux-cored wire welding Low-alloy Aluminum High-alloy Non-ferrous metal ProfiMaster SmartFil ProfiMaster SmartFil* SmartFil* MaxiFil SmartFil* MaxiFil SmartFil* MaxiFil Filter-Master XL SmartFil* MaxiFil Filter-Master XL SmartFil* MaxiFil Filter-Master XL SmartFil* MaxiFil Filter-Master XL SmartFil* MaxiFil SmartFil* MaxiFil SmartFil* MaxiFil MaxiFil...
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Mobile Filter Units | Storage filter SmartMaster Technical Data Entry level unit Filter stages Filter method Storage Filter Filter surface Filter cassette Filter material Non-woven fibre Filter efficiency Filter class Additional filters Basic data Extraction capacity Motor power Power supply Rated current Control voltage Noise level Additional information Applications • Suitable for all materials, including high-alloy steel • Low amounts of smoke/dust • Occasional use Benefits • Exhaust arm requires less adjustment due to flowoptimised exhaust hood design • Rotating exhaust hood • Handle with...
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Mobile Filter Units | Storage filter ProfiMaster, one exhaust arm Technical Data High capacity filter Filter stages Filter method Storage Filter Filter surface Filter cassette Filter material Non-woven fibre Filter efficiency Filter class Additional filters Basic data Extraction capacity Motor power Power supply Rated current Control voltage Noise level Additional information Applications • Suitable for all materials, including high-alloy steel • Low to medium levels of smoke and dust • Occasional to frequent use 2 m Arm, rigid metal tube arm • Safe operation by rotation field control 3 m Arm,...
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Mobile Filter Units | Storage filter ProfiMaster, two exhaust arms Occasional use For two workplaces Technical Data Filter Filter stages Filter method Storage Filter Filter surface Filter cassette Filter material Non-woven fibre Filter efficiency Filter class Additional filters Basic data Extraction capacity Noise level Control voltage • Rotating exhaust hood Rated current Power supply Motor power • Low to medium levels of smoke and dust Additional information Fan type • Safe operation by rotation field control 2 m Arm, rigid metal tube arm • Maintenance door allows easy filter change 3 m Arm,...
Open the catalog to page 18All KEMPER catalogs and technical brochures
KEMPER SnartFil4 Pages
KEMPER Service8 Pages
KEMPER AirCO2NTROL4 Pages
Filter-Table1 Page
Filter-Master XL1 Page
MaxiFil Clean2 Pages
Filter-Master XL2 Pages
MaxiFil2 Pages
ProfiMaster2 Pages
SmartMaster 64 3002 Pages
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High-vacuum extraction12 Pages
General ventilation systems12 Pages
KEMPER Connect1 Page
KEMPER EXHAUST ARMS4 Pages
KEMPER VacuFil Compact4 Pages
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