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New Products 2013 Extraction Technology and Personal Protective Equipment

New Products  2013 Extraction Technology and Personal Protective Equipment
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New Products 2013 Extraction Technology and Personal Protective Equipment

Product catalog summary
Introduction
KEMPER, founded in 1977, is a leader in enhancing safety and efficiency in metalworking environments. The 2013 product lineup continues this legacy with innovative solutions in extraction technology and personal protective equipment.
Filtration Systems
  • CleanAirTower: An energy-efficient indoor ventilation system that reduces dust distribution and heating costs through air recirculation, operating on a displacement flow principle to minimize air turbulence.
  • PlasmaFIL Compact/WeldFIL Compact: These systems feature long-life filters and flexible installation options, designed for user-friendliness and safety.
Accessories
  • SparkTrap: Reduces fire hazards and extends filter life.
  • DustEvac: Provides automatic, contamination-free dust removal for filtration systems.
  • Exhaust Arms: Available in lengths from 2 to 10 meters for flexible use.
Welding Helmets
  • autodark 760: Offers a maximum viewing area and highest optical classification for welding safety.
Mobile Units
  • SmartMaster: A compact unit for occasional use, featuring a rotating exhaust hood and W3 certification for high alloy steel.
  • ProfiMaster: Suitable for occasional to frequent use, with a robust design and easy filter change.
  • MaxiFil: Combines high capacity with safe filter change, ideal for regular use with moderate smoke and dust.
  • MaxiFil Clean: Features a self-cleaning filter and automatic dust disposal, suitable for continuous use with large smoke and dust amounts.
  • MiniFil: A high-vacuum unit with safe filter change, designed for mobility and energy efficiency.
Technical Data Overview
The document provides detailed specifications for each product, including dimensions, weight, motor power, noise levels, and filter efficiency. All units are IFA-W3 certified, ensuring compliance with safety standards.
Conclusion
KEMPER's 2013 product range offers advanced solutions for improving workplace safety and efficiency in metalworking environments, focusing on innovative filtration and extraction technologies.
Overview
The document details KEMPER's filtration systems, specifically the PlasmaFil and WeldFil models, designed for environments with high dust and smoke levels, such as welding and cutting operations. These systems feature durable plate filter technology and automatic cleaning for efficient dust removal and long filter life.
Specifications
The systems operate on a power supply of 3 x 400 V / 50 Hz with a control voltage of 24 V/DC, maintaining a noise level below 72 dB(A) and requiring a compressed air supply of 5-6 bar. The filter efficiency exceeds 99.97%, using PTFE-membrane material, and they are IFA-W3 certified.
Models and Capacities
Various models offer different air flow rates and static pressures, ranging from 6,000 m³/h to 16,700 m³/h and 3,500 Pa to 4,500 Pa, respectively. Motor power varies from 7.5 KW to 15.0 KW, and the systems are compact and easy to transport.
Features and Benefits
The systems include automatic dust removal (DustEvac), SparkTrap for fire hazard reduction, and touchscreen controls for ease of use. They offer low service costs, optimal cleaning performance, and predictable running costs with a lifetime filter warranty. Designed for easy integration into existing setups, they provide high health and safety protection.
Applications
These filtration systems are suitable for plasma and oxy-fuel cutting systems, manual and automatic welding, robotic welding, and environments with medium to high smoke and dust levels. They can be installed outdoors and are adaptable to spaces with low ceilings.
Accessories
Available accessories include automatic dust removal systems, spark detection systems, and exhaust arms with a reach of up to 10 meters. The exhaust arms are designed for flexibility and ergonomic use, suitable for extracting welding smoke, gases, and light dusts.
Welding Helmets
The document describes the autodark® welding helmets, offering maximum safety with a large viewing area and adjustable settings for various welding applications. These helmets are designed for comfort and efficiency, with features like a grinding mode and adjustable sensitivity.
Contact Information
The document provides contact details for KEMPER's offices in various countries, ensuring global support and consultation services.
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Catalog excerpts

New Products  2013 Extraction Technology and Personal Protective Equipment-1

Extraction Technology and Personal Protective Equipment

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New Products  2013 Extraction Technology and Personal Protective Equipment-2

Mobile Units step ahead! Filtration Systems SmartMaster Compact basic unit for occasional use ProfiMaster Robust quality with large filter 12 Dear customers and KEMPER partners, In 1977, KEMPER was founded to make the metalworking environment safer, cleaner and more efficient. Since then, thanks to its pioneering spirit and wealth of innovative solutions, KEMPER has built a reputation as a reliable and application-oriented manufacturer for its distribution partners. This approach has proved a success for more than 35 years and has resulted in the repeated creation of new, groundbreaking products...

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Mobile Units Mobile Units The basic mobile unit is designed for occasional use with low amounts of dust. The rotating and swiveling exhaust hood enables use in a 360-degree radius and ensures only few adjustments during welding. The basic device is suitable for welding high alloy steel due to its W3 approval. Compact basic unit for occasional use »» Low amounts of smoke/dust »» Occasional use »» Rotating exhaust hood »» W3/IFA-certified »» hose connector »» Handle with cable holder »» Three-stage filter »» Exhaust arm 2m high alloy steel less adjustment due to exhaust hood design filter monitoring...

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Mobile Units Mobile Units ProfiMaster is a robust filter unit for occasional to frequent use with low to medium amounts of dust. The high capacity disposable filter can easily be changed. The rotating and swiveling exhaust hood enables use in a 360-degree radius and ensures only few adjustments during welding. Robust quality with large filter »» Maintenance door allows »» Rotating exhaust hood »» Two-stage filter »» Automatic Start/Stop »» Automatic Start/Stop »» Other voltages »» Various arm lengths and versions high alloy steel easy filter change rotation field control less adjustment due to...

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Mobile Units Mobile Units MaxiFil units combine large filter capacities with contamination-free filter change. With their high mobility and an operating radius of 360 degrees, they are ideal for regular use. The comfortable filter unit easily handles applications with medium amounts of smoke and dust. High capacity filter and safe filter change »» Increased safety with »» Rotating exhaust hood »» Three-stage filter »» Contamination-free »» Safe Change Filter »» Automatic Start-Stop »» Automatic Start-Stop »» Lighting-Kit »» On/Off at the exhaust hood »» Other voltages »» Various arm lengths and...

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Mobile Units Mobile Units MaxiFil Clean Self-cleaning filter with contamination-free dust disposal MaxiFil Clean has a self-cleaning filter in combination with an automatic, contamination-free dust disposal. Its high mobility and a 360-degree operating radius make it the ideal device for continuous use. The simple filter unit easily handles applications with large amounts of smoke and dust. »» Increased safety by means of »» Large amounts of smoke/dust »» Continuous use »» Rotating exhaust hood »» Cleanable filter »» Automatic filter cleaning »» Spark trap »» Automatic dust removal »» Automatic...

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Mobile Units Mobile Units The compact MiniFil high-vacuum extraction unit for medium amounts of smoke and dust ensures high mobility for frequently changing workplaces with on torch extraction or extraction nozzles. The integrated automatic start/stop and the contamination-free filter change make the MiniFil especially simple and safe to use. High-vacuum filter unit with safe filter change »» Increased safety with »» Three-stage filter »» Safe Change Filter »» Spark trap »» Start/Stop function »» Stepless speed control »» Filter monitoring high alloy steel »» On torch extraction »» Moderate amounts...

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Mobile Units Mobile Units Overview Mobile Units MaxiFil Clean MiniFil Filter method Disposable filter Disposable filter Disposable filter Cleanable filter Disposable filter Filter surface Filter efficiency Filter material Non-woven fibre Non-woven fibre Non-woven polyester Non-woven polyester Welding fume separation class Additional filters Pre-filter (aluminum) Cyclone pre-filter Pre-filter (aluminum) General Informationen Filter Cyclone pre-filter Technical Data Basic data Dimensions (w x d x h) Diameter hose connection Motor power Power supply Control voltage Rated current Noise level Extraction...

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Filtration Systems CleanAirTower Energy-saving indoor ventilation system Filtration Systems The CleanAirTower is used wherever local extraction does not work or is insufficient. It effectively protects employees and machines from fine dust. The purified air is recirculated. The device hardly creates any air turbulence, ensuring that no dust is distributed into clean areas. The CleanAirTower functions according to the displacement ventilation principle recommended by health and safety bodies. »» Workshops where local exhaust »» No dust distribution into clean areas, »» As a supplement to local...

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Filtration Systems PlasmaFil Compact/WeldFil Compact System with long life filters and flexible installation options Filtration Systems The PlasmaFil Compact/WeldFil Compact is especially suitable for constructing central extraction systems or the connection to cutting systems. It is flexible and can be installed in many different locations. The system is fitted with the exceptionally durable plate filter technology and an automatic cleaning system. Dust is removed using convenient dust collection containers. »» Plasma and oxy-fuel cutting systems »» Manual and automatic welding »» Robotic welding...

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