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The catalogue For extraction technology and occupational health & safety

The catalogue For extraction technology and occupational health & safety
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The catalogue For extraction technology and occupational health & safety

Product catalog summary
Overview: The document provides comprehensive information on KEMPER's extraction technology and occupational health & safety equipment, focusing on improving air quality and safety in industrial environments. It covers various systems and units designed for smoke and dust extraction, including mobile and stationary filter units, high-vacuum extraction systems, general ventilation systems, exhaust arms, fans, extraction and cutting tables, and protective welding equipment.
1. Mobile Filter Units:
  • Disposable Filters: Units like SmartMaster and ProfiMaster are suitable for occasional to frequent use, handling low to medium smoke and dust levels with high filter efficiency (>99.5%) and W3/IFA certification.
  • Cleanable Filters: Units such as Filter-Master XL and MaxiFil Clean offer automatic filter cleaning, suitable for high smoke and dust levels, and continuous operation with ePTFE-membrane filters for high efficiency (>99.9%).
2. Central and Stationary Extraction Systems: Designed for larger, fixed installations, these systems offer both disposable and cleanable filter options, ideal for environments with consistent air quality challenges.
3. High-Vacuum Extraction: Systems designed for precise extraction needs, often used in welding and cutting applications to ensure localized air quality control.
4. General Ventilation Systems: Provide overall air quality improvement in industrial settings, complementing localized extraction units.
5. Exhaust Arms and Fans: Essential components for directing and controlling airflow, available in various configurations to suit different operational needs.
6. Extraction and Cutting Tables: Designed for manual and automated cutting systems, these tables integrate extraction capabilities to manage dust and fumes at the source.
7. Protective Welding Equipment: Includes autodark® welding helmets and autoflow® respiratory systems, providing essential protection for workers in welding environments.
Key Recommendations: Equipment selection should be based on specific application needs, considering factors like emission rates, material types, and operational frequency. Compliance with European norms and regular maintenance are emphasized for optimal performance and safety.
Specifications and Features:
  • Automatic filter cleaning and dust removal ensure contamination-free operation.
  • Exhaust arms available in lengths up to 4 meters, with optional automatic start/stop and lighting.
  • High-capacity filters with ePTFE membranes offer over 99% efficiency in particle separation.
  • Rotating exhaust hoods and spark separators enhance safety and functionality.
Technical Data:
  • Mobile units like Filter Master XL and MaxiFil Clean have extraction capacities of 1,000 m³/h and noise levels around 69-72 dB(A).
  • Stationary units like MaxiFil stationary and Filter-Cell offer high filter capacities and safe filter changes, suitable for various welding and metalworking applications.
  • Power supply for most units is 3 x 400 V / 50 Hz with motor power around 1.5 kW.
Applications and Recommendations: Suitable for high-alloy steel, non-ferrous metals, and various welding processes. Recommendations based on European norms for filter change intervals and emission rates. Stationary units are ideal for continuous use in environments with medium to high levels of smoke and dust.
Conclusion: The document outlines comprehensive solutions for dust and smoke extraction, emphasizing safety, efficiency, and adaptability to different industrial needs.
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Catalog excerpts

The catalogue For extraction technology and occupational health & safety-1

For extraction technology and occupational health & safety

 Open the catalog to page 1
The catalogue For extraction technology and occupational health & safety-2

Mobile Filter Units Extraction Systems - Central And Stationary High-Vacuum Extraction General Ventilation Systems Exhaust Arms and Fans Extraction and Cutting Tables Extraction Hood - VarioHood Protective Welding Equipment and Welding Helmets

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The catalogue For extraction technology and occupational health & safety-3

Mobile Filter Units Disposable Filter Cleanable Filter Extraction Systems - Central And Stationary Stationary - Disposable Filter Stationary - Cleanable Filter High-vacuum extraction General Ventilation Systems Central Extraction and Filtration Units Exhaust Arms And Fans Exhaust Arms Fans Extraction And Cutting Tables Tables For Manual Applications Extraction Tables For Cutting Systems Extraction Hood - VarioHood Protective Welding Equipment And Welding Helmets autodark® - Automatic Welding Helmet autoflow® - Respiratory Protection System Protection Curtains And Walls Sound insulating partitioning...

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Mobile Filter Units cnMb_ ee_k.p Io_ oeGr t av s li ae t e i Mobile Filter Units Content Areas of application for mobile filter units Selection criteria for mobile flter units Disposable Filter SmartMaster ProfiMaster, two exhaust arms Comparative measurement mobile filter units with Single use filter Product Comparison mobile Filter Units with disposable Filter Cleanable Filter Filter-Master XL MaxiFil Clean Product comparison mobile filter units with Cleaning filter Accessories And Replacement Parts Accessories and spare parts for mobile units

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Mobile Filter Units Areas of application for mobile filter units KEMPER Dust Emission occasional occasional frequent regular continuous Operation SmartMaster Profimaster MaxiFil Filter-Master XL MaxiFil Clean High-alloy steel non-ferrous metal (IFA) TIG welding Chromium nickel steel

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Mobile Filter Units Selection criteria for mobile flter units Selection criteria for mobile filter unitsAccording to application Use Emission rate Material Application example Non-alloy Low-alloy Class I & II < 1 - 2 mg/s Submerged arc welding Aluminum TIG welding Laser welding High-alloy Alloy Steel SmartMaster SmartMaster ProfiMaster MaxiFil ProfiMaster MaxiFil SmartMaster SmartMaster ProfiMaster MaxiFil ProfiMaster MaxiFil SmartMaster SmartMaster ProfiMaster MaxiFil ProfiMaster MaxiFil Non-alloy SmartMaster ProfiMaster MaxiFil MaxiFil Clean Class III 2-25mg/s Electric arc welding MIG/MAG welding...

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Mobile Filter Units Disposable Filter KEMPER SmartMaster » Basic unit » Sporadic use Technical Data Applications » Also suitable for high-alloy steel » Low amounts of smoke/dust » Occasional use Properties » W3/IFA certified » Handle with cable holder » Rotating exhaust hood Benefits » Exhaust arm requires less adjustment due to exhaust hood design » Increased safety due to filter monitoring » Flexible use due to hose connection Order Data Filter Filter stages Filter method Filter surface Type of filter Filter material Filter efficiency Filterclass Additional filters Basic data Extraction capacity...

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Mobile Filter Units Disposable Filter Applications » Also suitable for high-alloy steel » Low to medium levels of smoke and dust » Occasional to frequent use Properties » Exhaust arm up to 4 m » Automatic Start/Stop (optional) » Rotating exhaust hood Benefits » Safe operation by rotation field control » Maintenance door allows easy filter change » Exhaust arm requires less adjustment due to exhaust hood design » Increased safety due to filter monitoring Accessories » Automatic Start/Stop ProfiMaster, one exhaust arm » Robust quality » High capacity filter Order Data Technical Data 60 650 103...

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The catalogue For extraction technology and occupational health & safety-10

Mobile Filter Units Disposable Filter ProfiMaster, two exhaust arms » Two exhaust arms » High capacity filter Applications » Low to medium levels of smoke and dust » Occasional to frequent use » For two work places Properties » Exhaust arm up to 4 m » Automatic Start/Stop (optional) » Rotating exhaust hood Benefits » Safe operation by rotation field control » Maintenance door allows easy filter change » Exhaust arm requires less adjustment due to exhaust hood design » Increased safety due to filter monitoring » Space-saving solution due to two extraction arms » Possibility of working in two alternating...

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Mobile Filter Units Disposable Filter Applications » Also suitable for high-alloy steel » Medium levels of smoke and dust » Regular use Properties » Exhaust arm up to 4 m » Automatic Start/Stop (optional) » Lighting in the hood (optional) » Rotating exhaust hood Benefits » Increased safety due to filter monitoring » Increased safety with safe filter change » Very economic due to long lasting high capacity filters Accessories » Automatic Start/Stop » Workplace lighting incl. on/off switch at the hood Order Data 65 650 103 2 m Arm, rigid metal tube arm 65 650 104 3 m Arm, rigid metal tube arm 65...

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Mobile Filter Units Comparative measurement mobile filter units with Single usefilter Comparative Test Test Comparison Mobile Filter unit with disposable filter Mobile Filter Units with disposable Filter Test conditions Welding current: Welding voltage: Wire diameter: Wire feed: Permanent reading: Welding time und welding wire usage until Filter change Model Recommended application Filter surface Welding time in hours (Arc time) Usage of welding wire (kg) Filter life (Factor) The results were established by extensive durability test on an automatic welding system The lower the filter surface,...

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Mobile Filter Units Product Comparison mobile Filter Units with disposable Filter Mobile Filter Units with disposable Filter General Information Filter Filter stages Filter method Filter surface Type of filter Filter material Filter efficiency Filterclass Additional filters 3 Disposable filter ca. 13 m2 Filter cassette Non-woven fibre > 99.5% E12 Two pre-filters 2 Disposable filter ca. 17 m2 Filter cassette Non-woven fibre > 99.5% E12 Pre-filter 2 Disposable filter ca. 42 m2 SafeChangeFilter Non-woven polyester > 99.5% E12 Pre-filter Technical Data Additional information IFA-Certification W3-Approved...

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